2005 TOYOTA AVENSIS wheel torque

D30350
D30349
D31010
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
40±19
AVENSIS REPAIR MANUAL (RM1018E)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
48. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH, 4 bolts and nut. Torque:
Bolt : 52 N
m (530 kgf
cm, 38 ft
lbf)
Nut : 80 N
m (815 kgf
cm, 59 ft
lbf)
(b) Install the wire harness clamp bracket and bolt.
49. INSTALL STARTER ASSY
(a) Install the starter and 2 bolts. Torque: 39 N
m (400 kgf
cm, 29 ft
lbf)
(b) Connect the connector.
(c) Install the starter wire and nut.
Torque: 13 N
m (132 kgf
cm, 10 ft
lbf)
50.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
51.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
52.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±2)
53. INSTALL FRONT WHEELS

C91880
C91885
C81535
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
40±21
AVENSIS REPAIR MANUAL (RM1018E)
59. INSTALL WIRE HARNESS
(a) Install the wire harness and bolt.
Torque: 26 N
m (265 kgf
cm, 19 ft
lbf)
(b) Install the wire harness clamp bracket and bolt. Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbff)
60. INSTALL TRANSMISSION CONTROL CABLE CLAMP
(a) Install the control cable support and bolt. Torque: 12 N
m (122 kgf
cm, 9 ft
lbf)
(b) Connect the control cable and wire harness to the control cable support.
61. INSTALL TRANSMISSION CONTROL CABLE ASSY
(a) Temporarily install the control cable to the control shaft le- ver with the nut.
(b) Install the control cable and clip to the bracket.
62. INSTALL AIR CLEANER ASSY Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
63. INSTALL BATTERY CARRIER Torque: 13 N
m (131 kgf
cm, 9 ft
lbf)
64. INSTALL BATTERY
65. INSTALL ENGINE ROOM COVER SIDE
66. INSTALL RADIATOR SUPPORT OPENING COVER
67. INSTALL CYLINDER HEAD COVER NO.2 Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
68. INSTALL HOOD SUB±ASSY Torque: 13 N
m (133 kgf
cm, 10 ft
lbf)
69.INSPECT HOOD SUB±ASSY (See page 75±2)
70.ADJUST HOOD SUB±ASSY (See page 75±2)
71. ADD AUTOMATIC TRANSAXLE FLUID
72.ADD COOLANT (See page 16±1)
73.CHECK FOR ENGINE COOLANT LEAKS (See page 16±1)
74.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
75.ADJUST SHIFT LEVER POSITION (See page 40±69)
76.INSPECT SHIFT LEVER POSITION (See page 40±69)
77.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)

D30354
Front Drive Shaft Assy RH

Snap Ring
Torque Converter Clutch Assy
x6
Flywheel Housing
Under Cover
Engine Under Cover RH
Engine Under Cover LH
Engine Mounting
Bracket FR
Engine Mounting Member Sub±assy Center Engine Mounting Bracket RR Drain Plug
GasketAutomatic Transaxle AssyFront Drive
Shaft Assy LH
Gasket

Snap RingExhaust Pipe
Assy FrontEngine
Mounting
Insulator LH Engine Mounting
Bracket LH

Non±reusable Part: Specified torqueEngine Mounting Insulator RR64 (653, 47)
80 (815, 59)
52 (530, 38)
64 (650, 47)
28 (285, 20)
46 (470, 34)
23 (235, 17)
52 (530, 38)
49 (500, 36)87 (887, 64)
64 (653, 47)
52 (530, 38)
64 (653, 17)
64 (653, 47)52 (530, 38)
52 (530, 38)
52 (530, 38)
96 (979, 71)45 (459, 33)
64 (653, 47)
N
m (kgf
cm.
ft
lbf)
40±10
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U341E)
AVENSIS REPAIR MANUAL (RM1018E)

41046±12
C94266
SST(s)
D25305
SST(s)
D25722
SST(s)
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (E354/E357)
41±5
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (E354/E357)
REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
6.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
7. REMOVE FRONT TRANSAXLE CASE COVER OILSEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
8. REMOVE TRANSMISSION CASE OIL SEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
9. INSTALL FRONT TRANSAXLE CASE COVER OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal.
SST 09608±10010, 09950±70010 (09951±07200)
Drive in depth: 0
0.5 mm (0
0.020 in.)
NOTICE:
Be careful not to damage the oil seal lip.

D26133
SST(s)
D25304
0 to 5 mm
(0 to 0.20 in.)
41±6
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (E354/E357)
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL TRANSMISSION CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09608±32010, 09950±70010 (09951±07200)
Drive in depth: 3.5
0.5 mm (0.138
0.020 in.)
NOTICE:
Be careful not to damage the oil seal lip.
11.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
12.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
13. INSTALL FRONT WHEELS Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL±4 or GL±5
Viscosity: SAE 75 W±90
Capacity: 2.5 liters (2.6 US qts, 2.2 lmp. qts)
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
15.INSPECT MANUAL TRANSAXLE OIL (See page 41±2)
16.INSPECT FRONT WHEEL ALIGNMENT (See page 26±6)
17. CHECK ABS SPEED SENSOR SIGNAL
(a)w/ VSC (See page 05±756)
(b)w/o VSC (See page 05±699)

41046±11
C94266
SST(s)
D25305
SST(s)
D25722
SST(s)
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C50/C250)
41±3
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (C50/C250)
REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
Torque: 39 N
m (400 kgf
cm, 29 ft
lbf)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
6.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
7. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using SST(s), remove the oil seal.SST 09308±00010
8. REMOVE TRANSMISSION CASE OIL SEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
9. INSTALL TRANSAXLE CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09554±14010, 09950±70010 (09951±07200)
Drive in depth: 1.9
0.3 mm (0.075
0.012 in.)
NOTICE:
Be careful not to damage the oil seal lip.

D26133
SST(s)
D25304
0 to 5 mm
(0 to 0.20 in.)
41±4
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C50/C250)
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL TRANSMISSION CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09554±14010, 09950±70010 (09951±07200)
Drive in depth: 9.9
0.3 mm (0.390
0.012 in.)
NOTICE:
Be careful not to damage the oil seal lip.
11.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
12.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
13. INSTALL FRONT WHEELS Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL±4 or GL±5
Viscosity: SAE 75 W±90
Capacity: 1.9 liters (2.0 US qts, 1.7 lmp. qts)
Torque: 39 N
m (400 kgf
cm, 29 ft
lbf)
15.INSPECT MANUAL TRANSAXLE OIL (See page 41±2)
16.INSPECT FRONT WHEEL ALIGNMENT (See page 26±6)
17. CHECK ABS SPEED SENSOR SIGNAL
(a)w/ VSC (See page 05±756)
(b)w/o VSC (See page 05±699)

400DE±02
D25827
SST
D25828
SST
D25829
SST
0
0.5mm
±
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U241E)
40±57
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (U241E)
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE ENGINE UNDER COVER LH
4. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
5.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6)
6.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
7. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Using SST, pull out the oil seal.SST 09308±00010
8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Using SST, pull out the oil seal. SST 09308±00010
9. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal.
SST 09316±60011 (09316±00011)
Oil seal drive in depth:
0
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.