2005 TOYOTA AVENSIS oil

A93083
Cooler Bracket
(LHD Steering Position Type)
Oil Reservoir
Bracket No. 1Heater Outlet Water Hose
Heater Inlet Water Hose
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silencer Sheet
Front Stabilizer Link Assy
Front Axle Assy
35 (360, 26)
7.0 (71, 62 in.
lbf)
74 (755, 55)
216 (2,203,159 )
89 (908, 66)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzFront Axle Hub Nut
Tie Rod End Sub−assy
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
zCotter Pin
49 (500, 36)
Front Suspension Arm
Sub−assy Lower No. 1
14−14
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93078
A93080
12 (122, 9.0)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partOil Level Gage
Sub−assy
Exhaust Manifold Insulator
zGasket
37 (378, 27)
x5
Manifold Stay No. 1
44 (449, 32)
Exhaust Manifold Converter Sub−assy
Manifold Stay No. 2
44 (449, 32)
zO−ring
Oil Level Gage Guide
12 (122, 9.0)
12 (122, 9.0)
14−20
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93085
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
zGasket
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
Oil Cooler Pipe
Oil Cooler Hose
Water Inlet
zGasket
Thermostat Ignition Coil
Water By−pass
Pipe No. 1
Water By−pass Pipe No. 3
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−21
AVENSIS Supplement (RM1045E)

A89211
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part zO−ringzGasket zBack−Up Ring No. 1
20 (208, 15)
21 (210, 15)21 (210, 15)
20 (208, 15)
Engine Coolant
Temperature Sensor
Engine Oil Pressure
Switch Assy
Surge Tank Stay No. 1
Insulator No. 2
zE−ring
zBack−Up Ring No. 3
zFuel Injector Seal
13 (127, 9.0)
Fuel Delivery
Pipe Sub−assy
Nozzle Holder Clamp
Knock Sensor
15 (153, 11)
Fuel Injector
zBack−Up Ring No. 2zO−ring19 (194, 14)
14−22
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A92429
A79167
A92432
A92430
A92431
13−16− INTAKETURBOCHARGER SUB−ASSY (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
28. DISCONNECT TURBO WATER HOSE NO.1
29. DISCONNECT TURBO WATER HOSE NO.2
30. SEPARATE TURBO OIL INLET PIPE SUB−ASSY
(a) Remove the 2 nuts, turbo oil pipe and gasket.
31. REMOVE TURBOCHARGER SUB−ASSY
(a) Remove the 3 nuts, turbocharger and gasket.
32. REMOVE TURBO WATER PIPE SUB−ASSY NO.1
(a) Remove the 2 nuts, turbo water pipe and gasket.

A92433
B
B
AA
A79444A79164A80106
A
A
B
B
− INTAKETURBOCHARGER SUB−ASSY (1CD−FTV)(From
September, 2003)13−17
AVENSIS Supplement (RM1045E)
33. INSTALL TURBO WATER PIPE SUB−ASSY NO.1
(a) Install a new gasket and the turbo water pipe with the 2 nuts.
Torque: 13 N
m (135 kgf
cm, 9.8 ft
lbf)
34. INSTALL TURBOCHARGER SUB−ASSY
(a) Install a new gasket and the turbocharger with the 3 nuts.
Torque: 60 N
m (612 kgf
cm, 44 ft
lbf)
35. INSTALL TURBO OIL INLET PIPE SUB−ASSY
(a) Install a new gasket and the oil pipe with the 2 nuts.
Torque: 13 N
m (135 kgf
cm, 9.8 ft
lbf)
36. INSTALL TURBOCHARGER STAY
(a) Install the turbocharger stay, then temporarily tighten
bolts A.
(b) Temporarily tighten nuts B while pushing the cylinder
head toward the turbocharger stay.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
(c) Tighten bolts A.
Torque: 56 N
m (571 kgf
cm, 41 ft
lbf)
(d) Tighten nuts B.
Torque: 56 N
m (571 kgf
cm, 41 ft
lbf)
37. INSTALL EXHAUST MANIFOLD CONVERTER
SUB−ASSY
(a) Install the manifold stay, then temporarily tighten the cyl-
inder block side of the manifold stay.
(b) Install a new gasket and the manifold converter, then tem-
porarily tighten bolts A and bolts B while pushing the up-
per portion of the converter toward the turbocharger.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
(c) Tighten the 3 nuts.
Torque: 25 N
m (255 kgf
cm, 18 ft
lbf)
(d) Tighten bolts A.
Torque: 61 N
m (622 kgf
cm, 45 ft
lbf)
(e) Tighten bolts B.
Torque: 61 N
m (622 kgf
cm, 45 ft
lbf)

A84387
2to7mm
(0.0787 to
0.2756 in.) 0to5mm
(0 to 0.1969 in.) 0to2mm
(0 to 0.0787 in.) *1*2
*2: *1:
Turbocharger Side
Intercooler Side
A93662
Turbocharger Side:
Intercooler Side: Upward
90_
Cl a m p
Bolt
90_
Cl a m p
Bolt
Front
−
INTAKE TURBOCHARGER SUB −ASSY (1CD −FTV)(From
September, 2003)13 −19
AVENSIS Supplement (RM1045E)
53. INSTALL AIR TUBE NO.1
(a) Install the air hose and hose clamps as shown in the il-
lustration.
(b) Tighten the hose clamps as shown in the illustration. Torque: 6.0 N
m (61 kgf
cm, 53 in.
lbf)
(c) Install the air tube No. 1 with the 3 bolts and nut. Torque: 25 N
m (255 kgf
cm, 18 ft
lbf)
54. INSTALL DIFFERENTIAL PRESSURE SENSOR ASSY (See page 14 −108)
55. INSTALL AIR CLEANER ASSY
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
56. INSTALL VACUUM RESERVOIR SUB −ASSY
Torque: 8.3 N
m (85 kgf
cm, 73 in.
lbf)
57. INSTALL ENGINE COVER SUB −ASSY NO.1
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
58. ADD ENGINE COOLANT (See page 16 −19)
59. CHECK ENGINE OIL LEVEL
60. CHECK FOR ENGINE COOLANT LEAKS (See page 16 −15)
61. CHECK FOR ENGINE OIL LEAKS
62. CHECK FOR FUEL LEAKS (See page 11 −46)
63. CHECK FOR EXHAUST GAS LEAKS

3211F−01
G24211
F46213
To Master
Cylinder Rear
To
Master
Cylinder
Front
To Rear Wheel
RH
To Front Wheel LH
To Front Wheel RH
To Rear Wheel
LH
−
BRAKE BRAKE BOOSTER ASSY (RHD) (2AZ −FSE)
32 −3
AVENSIS Supplement (RM1045E)
REPLACEMENT
NOTICE:
Do not adjust the brake booster push rod.
1. DRAIN BRAKE FLUID
NOTICE:
Wash the brake fluid off immediately if it adheres to any painted surface.
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE COVER NO. 1
4. REMOVE CYLINDER HEAD COVER SUB −ASSY (SEE PAGE 14− 79)
5. REMOVE IGNITION COIL ASSY (SEE PAGE 14− 79)
6. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 14− 23)
7. REMOVE BRAKE MASTER CYLINDER SUB −ASSY
SST 09023 −00100
8. REMOVE BRAKE TUBE
(a) Using SST, disconnect the 6 brake tubes from the brakeactuator.
SST 09023 −00100
(b) Use tags or make a memo to identify the place to recon- nect.