2005 LEXUS ES300 torque

A78823
Left Side:
A78824
Back Side :
A62377
Seal Width
3 to 5 mm (0.12 to 0.20 in.)
BA
B A 14-180
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
2272 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
44. INSTALL CYLINDER BLOCK W/HEAD STRAIGHT
SCREW NO.2 PLUG
(a) Using a socket hexagon wrench 10, install a new gasket
and the screw plug.
Torque: 30 NVm (306 kgfVcm, 22 ftVlbf)
45. INSTALL CYLINDER BLOCK W/HEAD STRAIGHT
SCREW NO.3 PLUG
(a) Using a socket hexagon wrench 10, install a new gasket
and the screw plug.
Torque: 50 NVm (510 kgfVcm, 37 ftVlbf)
46. INSTALL WATER SEAL PLATE
(a) Remove any old seal packing from the contact surface.
(b) Apply a continuous bead of seal packing (Diameter 3 to
5 mm (0.12 to 0.20 in.)) as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
NOTICE:

Remove any oil from the contact surface.

Install the seal plate within 3 minutes after applying
seal packing.

Do not expose the seal packing to engine oil within 2
hours after installing.
(c) Install the seal plate with the 2 nuts.
Torque: 18 NVm (184 kgfVcm, 13 ftVlbf)
47. INSTALL CYLINDER BLOCK WATER DRAIN COCK
SUB-ASSY
(a) Apply adhesive to 2 or 3 threads of the drain cock end.
Adhesive: Part No. 08833-00070, THREE BOND 1324
or equivalent

A78323
10
45
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
14-181
2273 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) After applying the specified torque, rotate the drain cock
clockwise as shown in the illustration.
Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
NOTICE:

Install the drain cock within 3 minutes after applying
adhesive.

Do not expose the drain cock to coolant within 1 hour
after installing.

Do not rotate the drain cock by more than 1 revolution
(360) after tightening the drain cock with the speci-
fied torque.

Do not loosen the drain cock after setting it correctly.

100J1-01
A86244
(a)
(b)
RH Bank:
A86306
(a)
(b)
LH Bank: 10-6
- ENGINE CONTROL SYSTEMCAMSHAFT TIMING OIL CONTROL VALVE
ASSY (3MZ-FE)
2011 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CAMSHAFT TIMING OIL CONTROL VALVE ASSY (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
3. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE
ASSY
(a) Disconnect the 2 camshaft timing oil control valve con-
nectors.
(b) Remove the 2 bolts, then remove the 2 camshaft timing
oil control valves.
HINT:
The camshaft timing oil control valve is installed with the bolt.
4. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
(a) Apply a light coat of engine oil to the O-ring on each camshaft timing oil control valve.
(b) Install the 2 camshaft timing oil control valves with the 2 bolts.
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
NOTICE:
Be careful not to twist the O-ring.
(c) Connect the 2 camshaft timing oil control valve connectors.
5. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
6. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
7. CHECK FOR ENGINE OIL LEAKS
8. SYSTEM INITIALIZATION (See page 19-15)

100J2-02
A86246
(a)(b)
(b)
- ENGINE CONTROL SYSTEMMASS AIR FLOW METER (3MZ-FE)
10-7
2012 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
MASS AIR FLOW METER (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE MASS AIR FLOW METER
(a) Disconnect the mass air flow meter connector.
(b) Remove the 2 screws, then remove the mass air flow me-
ter.
3. INSTALL MASS AIR FLOW METER
4. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
5. SYSTEM INITIALIZATION (See page 19-15)

100J3-02
A86247
(a)
(b)
Deep Socket
Wrench 19
10-8- ENGINE CONTROL SYSTEMENGINE COOLANT TEMPERATURE
SENSOR (3MZ-FE)
2013 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ENGINE COOLANT TEMPERATURE SENSOR (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
3. DRAIN ENGINE COOLANT (See page 16-9)
4. REMOVE ENGINE COOLANT TEMPERATURE
SENSOR
(a) Disconnect the engine coolant temperature sensor con-
nector.
(b) Using a deep socket wrench 19, remove the engine cool-
ant temperature sensor and gasket.
5. INSTALL ENGINE COOLANT TEMPERATURE SENSOR
(a) Using a deep socket wrench 19, install a new gasket and the engine coolant temperature sensor.
Torque: 20 NVm (200 kgfVcm, 14 ftVlbf)
(b) Connect the engine coolant temperature sensor connector.
6. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
7. ADD ENGINE COOLANT (See page 16-9)
8. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
9. INSTALL RADIATOR LOWER AIR DEFLECTOR
10. SYSTEM INITIALIZATION (See page 19-15)

100J4-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
10-9
2014 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
THROTTLE BODY ASSY (3MZ-FE)
COMPONENTS

A86249
Non-reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
Intake Air Connector
Gasket
Throttle Body Assy
Water By-pass Hose No. 2
Water By-pass Hose No. 3
Throttle Motor Connector
11 (112, 8)
x4 10-10
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
2015 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86254
(d)
(d)
(d)
(d) 10-12
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
2017 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 4 bolts, then remove the throttle body.
(e) Remove the gasket from the intake air connector.
8. INSTALL THROTTLE BODY ASSY
(a) Install a new gasket to the intake air connector.
(b) Install the throttle body with the 4 bolts.
Torque: 11 NVm (112 kgfVcm, 8 ftVlbf)
(c) Connect the water by-pass hose No. 3.
(d) Connect the water by-pass hose No. 2.
(e) Connect the throttle motor connector.
9. INSTALL AIR CLEANER CAP SUB-ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
10. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
11. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
12. ADD ENGINE COOLANT (See page 16-9)
13. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
14. INSTALL V-BANK COVER SUB-ASSY
(a) Fit the 2 retainers, then install the V-bank cover.
(b) Using a socket hexagon wrench 5, tighten the 3 nuts.
Torque: 7.9 NVm (81 kgfVcm, 70 in.Vlbf)
15. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS)
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
16. INSTALL RADIATOR LOWER AIR DEFLECTOR
17. SYSTEM INITIALIZATION (See page 19-15)