Page 9 of 969
550D6-02
I31620
Cooler Refrigerant Liquid Pipe A
Cooler Refrigerant Suction Hose No. 1
Cooler Refrigerant Discharge Hose No. 1
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 49 in.Vlbf)
9.8 (100, 87 in.Vlbf)
5.4 (55, 49 in.Vlbf)
9.8 (100, 87 in.Vlbf)
9.8 (100, 87 in.Vlbf)
- HEATER & AIR CONDITIONERREFRIGERANT LINE
55-9
2624 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REFRIGERANT LINE
COMPONENTS
Page 11 of 969
CH0086
Wrong Correct
I30370
Bolt C
Bolt A
- HEATER & AIR CONDITIONERV (COOLER COMPRESSOR TO CRANKSHAFT
PULLEY) BELT NO.155-1 1
2626 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Check that the drive belt fits properly in the ribbed
grooves.
4. FULLY TIGHTEN V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Tighten the bolt A.
Torque: 17.5 NVm (178 kgfVcm, 12 ftVlbf)
(b) Tighten the bolt C.
Torque: 58 NVm (591 kgfVcm, 43 ftVlbf)
Page 15 of 969
550DA-02
I31632
Instrument Panel Reinforcement
Instrument Panel
Brace Sub-assy No. 2
Instrument Finish Panel Retainer Lower
Air Duct Rear No. 2 Air Duct Rear No. 1 Instrument Panel
Brace Sub-assy
Console Box Duct No. 1
Defroster Nozzle
Assy Lower
Piping ClampO-ring
Blower Assy
Heater To Foot Duct No. 1
Air Conditioning Radiator Assy Heater To Foot Duct No. 3
Compressor Oil ND-OIL 8 or equivalent
Non-reusable part
NVm (kgfVcm, ftVlbf)
: Specified torque1.5 (15, 12 in.Vlbf)
O-ring
9.8 (100, 87 in.Vlbf)
1.5 (15, 12 in.Vlbf)
1.5 (15, 12 in.Vlbf)
1.5 (15, 12 in.Vlbf)
20 (203, 14)
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
55-15
2630 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
AIR CONDITIONING RADIATOR ASSY
COMPONENTS
Page 16 of 969
I31633
Compressor Oil ND-OIL 8 or equivalent
Non-reusable part
NVm (kgfVcm, ftVlbf): Specified torque
3.5 (35, 30 in.Vlbf)
Heater Radiator Unit Sub-assy Piping Clamp Mode Damper Servo Sub-assy
Cooler Thermistor No. 1 Cooler Evaporator Sub-assy No. 1Packing Air Conditioning Tube Assy
Cooler Expansion Valve
O-ring
Air Mix Damper Servo
Sub-assy
Air Mix Damper Servo
Sub-assy
55-16
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
2631 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 27 of 969
I31517
I31516
I31515
I31511
I31552
(1)(2)(2)
(3)(3)
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
55-27
2642 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL COOLER EXPANSION VALVE
(a) Install the cooler expansion valve to the cooler evaporator
No. 1.
32. INSTALL AIR CONDITIONING TUBE ASSY
(a) Apply compressor oil to the contact surfaces of 2 new O-
rings and the air conditioning tube assy and install them.
Compressor oil: ND-OIL 8 or equivalent
(b) Using a hexagon wrench 4 mm (0.16 in.), install the air
conditioner tube assy and 2 hexagon bolts to the cooler
evaporator sub-assy No. 1.
Torque: 3.5 NVm (35 kgfVcm, 30 in.Vlbf)
(c) Install the packing.
HINT:
Securely attach so that the gap in the packing will not be mode.
33. INSTALL AIR CONDITIONING RADIATOR ASSY
(a) Install the air conditioning radiator assy with the 2 nuts.
Torque: 1.5 NVm (15 kgfVcm, 12 in.Vlbf)
34. INSTALL DEFROSTER NOZZLE ASSY LOWER
(a) Install the defroster nozzle assy lower.
NOTICE:
After locating the pin (1) in the illustration, install (2), then
(3).
Page 28 of 969
I31509
I317726 Clamps
I31563Clamp
I31771
(A) 55-28
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
2643 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
35. INSTALL BLOWER ASSY
(a) Install the blower assy with the 2 screws and 2 nuts.
Torque: 1.5 NVm (15 kgfVcm, 12 in.Vlbf)
(b) Install the 6 clamps, connect the wire harness.
(c) Install the blower connector holder with the screw.
(d) Connect the connectors.
36. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Install the instrument panel reinforcement with the 7 bolts
and 3 caps.
Torque: 20 NVm (203 kgfVcm, 14 ftVlbf) (Bolt A)
Page 29 of 969
I31770
I3176910 Clamps
I315062 Clamps
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
55-29
2644 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the 3 earth wires with the 3 nuts.
Torque: 8.4 NVm (85 kgfVcm, 73 in.Vlbf)
(c) Install the 10 clamps, connect the wire harness.
37. INSTALL STEERING COLUMN ASSY
(a) Install the steering column assy with the 3 bolts.
(b) Install the 2 clamps.
Page 30 of 969
I31577
I31505
I31504
I31767
I317682 Clamps 55-30
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
2645 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Install the steering side connector block with the 2 nuts.
(d) Install the driver side junction block with the 3 nuts.
Torque: 8.4 NVm (85 kgfVcm, 73 in.Vlbf)
38. INSTALL INSTRUMENT PANEL BRACE SUB-ASSY
NO.2
(a) Install the instrument panel brace sub-assy No. 2 with the
2 nuts and bolt.
(b) Install the 2 earth wires with the 2 bolts.
Torque: 8.4 NVm (85 kgfVcm, 73 in.Vlbf)
(c) Install the passenger side junction block with the nut and
2 clamps.
Torque: 8.4 NVm (85 kgfVcm, 73 in.Vlbf)
