2005 LEXUS ES300 torque spec

550D6-02
I31620
Cooler Refrigerant Liquid Pipe A
Cooler Refrigerant Suction Hose No. 1
Cooler Refrigerant Discharge Hose No. 1
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 49 in.Vlbf)
9.8 (100, 87 in.Vlbf)
5.4 (55, 49 in.Vlbf)
9.8 (100, 87 in.Vlbf)
9.8 (100, 87 in.Vlbf)
- HEATER & AIR CONDITIONERREFRIGERANT LINE
55-9
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REFRIGERANT LINE
COMPONENTS

550DA-02
I31632
Instrument Panel Reinforcement
Instrument Panel
Brace Sub-assy No. 2
Instrument Finish Panel Retainer Lower
Air Duct Rear No. 2 Air Duct Rear No. 1 Instrument Panel
Brace Sub-assy
Console Box Duct No. 1
Defroster Nozzle
Assy Lower
Piping ClampO-ring

Blower Assy
Heater To Foot Duct No. 1
Air Conditioning Radiator Assy Heater To Foot Duct No. 3
Compressor Oil ND-OIL 8 or equivalent

Non-reusable part
NVm (kgfVcm, ftVlbf)
: Specified torque1.5 (15, 12 in.Vlbf)
O-ring

9.8 (100, 87 in.Vlbf)
1.5 (15, 12 in.Vlbf)
1.5 (15, 12 in.Vlbf)
1.5 (15, 12 in.Vlbf)
20 (203, 14)
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
55-15
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
AIR CONDITIONING RADIATOR ASSY
COMPONENTS

I31633
Compressor Oil ND-OIL 8 or equivalent

Non-reusable part
NVm (kgfVcm, ftVlbf): Specified torque
3.5 (35, 30 in.Vlbf)
Heater Radiator Unit Sub-assy Piping Clamp Mode Damper Servo Sub-assy
Cooler Thermistor No. 1 Cooler Evaporator Sub-assy No. 1Packing Air Conditioning Tube Assy
Cooler Expansion Valve
O-ring

Air Mix Damper Servo
Sub-assy
Air Mix Damper Servo
Sub-assy


55-16
- HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

550DC-02
I31634NVm (kgfVcm, ftVlbf): Specified torque
1.5 (15, 12 in.Vlbf)
Blower Assy
1.5 (15, 12 in.Vlbf)
Recirculation Damper Servo Sub-assy
Air Refiner ElementCowl Wire No. 2 Heater To Foot Duct No. 1
Blower w/ fan Motor Sub-assy
Instrument Panel No. 3 Wire Blower Motor Control
- HEATER & AIR CONDITIONERBLOWER ASSY
55-33
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
BLOWER ASSY
COMPONENTS

550DE-02
I31774
18 (184, 13)



Non-reusable part
NVm (kgfVcm, ftVlbf): Specified torque Magnet Clutch WasherSnap Ring Magnet Clutch Assy
Cooler Compressor Assy

Snap Ring
Cooler Compressor Bracket
55-36
- HEATER & AIR CONDITIONERCOOLER COMPRESSOR ASSY
2651 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
COOLER COMPRESSOR ASSY
COMPONENTS

I31548
I30369
I30363
E58517
55-40
- HEATER & AIR CONDITIONERCOOLER COMPRESSOR ASSY
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(f) Using a vise pliers, hold the magnet clutch hub and install
the bolt.
Torque: 18 NVm (184 kgfVcm, 13 ftVlbf)
11. INSPECT MAGNETIC CLUTCH CLEARANCE
(a) Set the dial indicator to the magnet clutch hub.
(b) Connect the battery positive lead to the terminal 3 of mag-
net clutch connector and the negative lead to the earth
wire. Turn on and off the magnet clutch and measure the
clearance.
Standard clearance:
0.35 - 0.60 mm (0.014 - 0.024 in.)
If the measured value is out of the standard range, remove the
magnet clutch hub and adjust it with magnet clutch washers.
NOTICE:
Adjustment shall be performed with 3 or less magnet
clutch washers.
(c) Remove the compressor and magnetic clutch from the
vise.
(d) Install the bolt and bracket.
12. INSTALL COOLER COMPRESSOR BRACKET
(a) Install the earth wire and cooler compressor bracket with
the screw.

I31546
I31561
(A)
(B)
I31544
(E)
(C)(D)
- HEATER & AIR CONDITIONERCOOLER COMPRESSOR ASSY
55-41
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
13. INSPECT COMPRESSOR OIL
(a) When replacing the compressor and magnetic clutch with new one, after gradually removing the refrig-
erant gas from the service valve, drain the following amount of oil from the new compressor and mag-
netic clutch before installation.
Standard:
(Oil capacity inside new compressor and magnetic clutch: 120 + 15 cc (4.1 + 0.51 fl.oz.) ) - (Re-
maining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be re-
moved when replacing)
NOTICE:

When checking the compressor oil level, observe the precautions on the cooler removal/instal-
lation.

Because compressor oil remains in the pipes of the vehicle, if a new compressor and magnetic
clutch is installed without removing some oil inside, the oil amount becomes too much, pre-
venting heat exchange in the refrigerant cycle and causing refrigerant failure.

If the remaining oil in the removed compressor and magnetic clutch is too small in volume,
check for oil leakage.

Be sure to use ND-OIL8 for compressor oil.
14. TEMPORARY TIGHTEN COMPRESSOR AND
MAGNETIC CLUTCH
(a) Temporarily the compressor and magnetic clutch with the
3 bolts.
15. FULLY TIGHTEN COMPRESSOR AND MAGNETIC
CLUTCH
(a) Tighten the compressor and magnetic clutch with the bolt
(A) and bolt (B).
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(b) Install the cooler compressor bracket with the 2 bolts and
nut.
Torque:
25 NVm (250 kgfVcm, 18 ftVlbf) (Bolt (C))
25 NVm (250 kgfVcm, 18 ftVlbf) (Nut (D))
18 NVm (184 kgfVcm, 13 ftVlbf) (Bolt (E))

I31562
(F)
I31542
I31543
55-42
- HEATER & AIR CONDITIONERCOOLER COMPRESSOR ASSY
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the compressor and magnetic clutch with the bolt
(F).
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(d) Connect the connector.
16. INSTALL COOLER REFRIGERANT SUCTION HOSE
NO.1
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to the new O-ring and
fit surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install a O-ring to the cooler refrigerant suction hose
No. 1.
(d) Install the cooler refrigerant suction hose No. 1 to the
compressor and magnetic clutch with the nut.
Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)
17. INSTALL COOLER REFRIGERANT DISCHARGE
HOSE NO.1
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to the new O-ring and
fit surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install a O-ring to the cooler refrigerant discharge hose
No. 1.
(d) Install the cooler refrigerant discharge hose No. 1 to the
compressor and magnetic clutch with the nut.
Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)
18. INSTALL GENERATOR ASSY (See page 19-21)
19. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 55-10)
20. CHARGE REFRIGERANT (See page 55-8)
SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050,
07117-88060, 07117-88070, 07117-88080)
Specified amount: 550
50 g (19.37
1.76 oz.)
21. WARM UP ENGINE
22. INSPECT LEAKAGE OF REFRIGERANT (See page 55-8)