2005 LEXUS ES300 torque

I30086
10 mm
(0.39 in.)
Hexagon
Wrench
Modulator
E50132
E57114
E50386
E50132
I30086
10 mm
(0.39 in.)
Hexagon
Wrench
Modulator
55-46
- HEATER & AIR CONDITIONERCOOLER CONDENSER ASSY
2661 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
7. REMOVE COOLER DRYER
(a) Using hexagon wrench 10 mm (0.39 in.), remove the cap
and filter from the modulator.
(b) Remove the 2 O-rings from the cap.
(c) Using a needle nose pliers, remove the cooler dryer.
8. INSTALL COOLER DRYER
(a) Using a needle nose pliers, install the cooler dryer.
(b) Install 2 new O-rings to the cap.
(c) Sufficiently apply compressor oil to the fit surfaces of the
O-ring and the cap.
Compressor oil: ND-OIL 8 or equivalent
(d) Using hexagon wrench 10 mm (0.39 in.), install the cap
to the condenser assy.
Torque: 12 NVm (125 kgfVcm, 9 ftVlbf)

I31541
I31539
I31538
- HEATER & AIR CONDITIONERCOOLER CONDENSER ASSY
55-47
2662 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
9. INSTALL COOLER CONDENSER ASSY
(a) Install the cooler condenser assy with the 2 nuts.
Torque: 9.8 NVm (100 kgfVcm, 85 in.Vlbf)
10. INSTALL RADIATOR SUPPORT UPPER (See page 16-21)
11. INSTALL COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the attached vinyl tape from the tube and con-
necting part of the cooler condenser assy.
(b) Sufficiently apply compressor oil to the new O-ring and
tube joint.
Compressor oil: ND-OIL 8 or equivalent
(c) Install a O-ring to the cooler refrigerant liquid pipe A.
(d) Connect the cooler refrigerant liquid pipe A to the cooler
condenser assy with the bolt.
Torque: 5.4 NVm (55 kgfVcm, 47 in.Vlbf)
12. INSTALL COOLER REFRIGERANT DISCHARGE
HOSE NO.1
(a) Remove the attached vinyl tape from the tube and con-
necting part of the cooler condenser assy.
(b) Sufficiently apply compressor oil to the new O-ring and
tube joint.
Compressor oil: ND-OIL 8 or equivalent
(c) Install a O-ring to the cooler refrigerant discharge hose
No. 1.
(d) Connect the cooler refrigerant discharge hose No. 1 to
the cooler condenser assy with the bolt.
Torque: 5.4 NVm (55 kgfVcm, 47 in.Vlbf)

0103A-07
D25697

Oil Seal

O-ring
Oil Pump Drive Gear
Oil Pump Driven Gear
Stator Shaft Assy
x13
10 (100, 7)
Oil Seal Ring
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
- INTRODUCTIONHOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL01-1
1 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
HOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL
GENERAL INFORMATION
1. GENERAL DESCRIPTION
(a) This manual is made in accordance with SAE J2008.
(b) Generally repair operations can be separated in the following 3 main processes:
1. Diagnosis
2. Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting
3. Final Inspection
(c) This manual explainsº Removing and Installing, Replacing,
Disassembling ,Instaling and Checking,
Adjustingº , butº Final inspectionº is omitted.
(d) The following essential operations are not written in this manual, however these operations must be
done in the practical situation.
(1) Operation with a jack or lift
(2) Cleaning of a removed part when necessary
(3) Visual check
2. INDEX
(a) An alphabetical INDEX is provided as a section on the end of the book to guide you to the item to be
repaired.
3. PREPARATION
(a) Use of special service tools (SST) and special service materials (SSM) may be required, depending
on the repairing condition. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.
4. REPAIR PROCEDURES
(a) Component drawing is placed as the section or title when necessary.
(b) Illustrations of the parts catalog are placed as theº disassembled parts drawingº so that it enables you
to understand the fitting condition of the components.
(c) Non-reusable parts, grease applied parts, precoated parts and tightening torque are specified in the
components drawing.
Example:

Illustration:
what to do and whereTask heading: what to do
Detailed text:
how to do task
Set part No.Component part No.
87. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING
(a) Using SST and a press, install the front differential case
tapered roller bearing front inner race to the differential
case.
SST 09316-60011 (09316-00011)
Illustration:
what to do and whereTask heading: what to do
Detailed text:
how to do task
Set part No.Component part No.
87. INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING
(a) Using SST and a press, install the front differential case
tapered roller bearing front inner race to the differential
case.
SST 09316-60011 (09316-00011)
D26831
01-2- INTRODUCTIONHOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL
2 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
(d) Tightening torque, oil applying position, and non-reusable parts are described as important points in
the procedure.
NOTICE:
There are cases where such information can only be indicated by an illustration. In that case, all the
information such as torque, oil, etc are described in the illustration.
(e) Installing procedure of operation item is performed in the reverse order of the removing, and only the
important points are described.
(f) Only items with points are described in the procedure, and the operational portion and content are
placed using an illustration. In the explanations, details of the operational method, standard value and
notice are placed.
(g) There may be a case where the illustrations of similar models are used. In that case the details may
be different from the actual vehicle.
(h) The procedures are presented in a step-by-step format:
(1) The illustration shows what to do and where to do it.
(2) The task heading tells what to do.
(3) The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
HINT:
This format provides an experienced technician with a FAST TRACK to the necessary information. The task
heading can be read at a glance when necessary, and the text below provides detailed information. Impor-
tant specifications and warnings always stand out in bold type.
5. SERVICE SPECIFICATIONS
(a) Specifications are presented in bold type throughout the manual. You never have to leave the proce-
dure to look up your specifications. The specifications are also found in the Service Specifications sec-
tion for a quick reference.
6. TERMS DEFINITION
CAUTIONIndicate the possibility of injury to you or other people.
NOTICEIndicate the possibility of damage to the components being repaired.
HINTProvide additional information to help you perform the repair efficiently.

- INTRODUCTIONHOW TO USE THIS AUTOMATIC TRANSAXLE REPAIR
MANUAL01-3
3 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
7. SI UNIT
(a) The UNITS given in this manual are primarily expressed according to the SI UNIT (International Sys-
tem of Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque:
30 NVm (310 kgfVcm, 22 ftVlbf)

0103B-07
Z11554
Seal Lock Adhesive 01-4
- INTRODUCTIONREPAIR INSTRUCTION FOR AUTOMATIC
TRANSAXLE REPAIR MANUAL
4 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
REPAIR INSTRUCTION FOR AUTOMATIC TRANSAXLE
REPAIR MANUAL
PRECAUTION
1. BASIC REPAIR HINT
(a) PRECOATED PARTS
(1) Precoated parts are bolts, nuts, etc. that are coated
with a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(3) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.
NOTICE:
Do the torque checking with the lower limit value of the torque tolerance.
(4) Depending on the seal lock agent to apply, there may be a case where it is necessary to leave
it for a specified time until it hardens.
(b) GASKETS
When necessary, use a sealer on gaskets to prevent leaks.
(c) BOLTS, NUTS AND SCREWS
Carefully observe all specifications for bolt tightening torques. Always use a torque wrench.

L1 L2L1 L2
D02612
L2 L1L2 L1
D01201
L2 L1L2 L1
D01202
- INTRODUCTIONREPAIR INSTRUCTION FOR AUTOMATIC
TRANSAXLE REPAIR MANUAL01-5
5 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
(d) TORQUE WHEN USING EXTENSION TOOL WITH
TORQUE WRENCH
(1) In case of tightening by extending the entire length
of the torque wrench combined with SST or tool, if
you tighten until the reading of the torque wrench
reached the specified torque value, the actual
torque becomes excessive.
(2) In this text, only the specified torque is described.
In case of using SST or extension tool, find the read-
ing of the torque wrench by the formula.
(3) Formula T'=T x L2/(L1 + L2)
T'Reading of torque wrench {NVm (kgfVcm, ftVlbf)}
TTorque {NVm (kgfVcm, ftVlbf)}
L1Length of SST or tool (cm)
L2Length of torque wrench (cm)

01-8- INTRODUCTIONTERMS FOR AUTOMATIC TRANSAXLE REPAIR
MANUAL
8 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U) ISC
Idle Speed Control-
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure-
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface temperature-
MVZManifold Vacuum Zone-
NVRAMNon-V olatile Random Access Memory-
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn-Board DiagnosticOn-Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CC0
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module-
PNPPark/Neutral Position-
PROMProgrammable Read Only Memory-
PSPPower Steering Pressure-
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module-
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass-
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter-
SRIService Reminder Indicator-
SRTSystem Readiness Test-
STScan Tool-
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range-
TVVThermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV)
Thermostatic Vacuum Switching Valve (TVSV)
TWCThree-W ay Catalytic ConverterThree-W ay Catalytic (TWC)
CC
RO
TWC+OCThree-W ay + Oxidation Catalytic ConverterCCR + CCO
VA FVolume Air FlowAir Flow Meter
VRVoltage RegulatorVoltage Regulator
VSSVehicle Speed SensorVehicle Speed Sensor (Read Switch Type)
WOTWide Open ThrottleFull Throttle