Page 499 of 969
A78716
Front
A86572
6
235
41
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-123
2215 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(g) Using a socket hexagon wrench 8, install the hexagon
bolt.
Torque: 19 NVm (189 kgfVcm, 14 ftVlbf)
(h) Connect the engine wire harness clamp with the nut.
Torque: 8.4 NVm (85 kgfVcm, 74 in.Vlbf)
43. INSTALL NO.2 CAMSHAFT (See page 14-93)
44. INSTALL CAMSHAFT (See page 14-93)
45. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
46. INSTALL IGNITION COIL ASSY (See page 14-7)
47. INSTALL EXHAUST MANIFOLD SUB-ASSY RH
(a) Install a new gasket and the exhaust manifold RH with the
6 nuts. Using several steps, tighten the nuts uniformly in
the sequence shown in the illustration.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Retighten nuts 1 and 2 shown in the illustration.
48. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1
Torque: 8.5 NVm (87 kgfVcm, 75 ftVlbf)
49. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
50. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
51. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
52. INSTALL VANE PUMP ASSY (See page 14-29)
53. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
54. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
55. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
56. INSPECT TIMING BELT (See page 14-79)
57. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
58. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
59. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
60. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
61. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
62. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
63. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
64. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
65. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
66. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
67. INSTALL VANE PUMP V BELT (See page 14-5)
Page 501 of 969
141JI-01
A84919N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed
Hose No. 1Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
80 (816, 59)
x2
Spacer
Vacuum Hose
Clip x7
Radiator Lower
Air DeflectorClipAir Cleaner
Inlet Assy
5.0 (51, 44 in.Vlbf)x2
VSV Connector
Air Cleaner Casex3
5.0 (51, 44 in.Vlbf)
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
14-125
2217 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD GASKET NO.2 (3MZ-FE)
COMPONENTS
Page 502 of 969
A86260 Non-reusable part
: Specified torque VSV Connector
8.0 (82, 71 in.Vlbf)x2
Emission
Control Valve Set
Emission Control Valve Bracket
Intake Air Surge Tank
Air Surge Tank
to Intake Manifold
Gasket
Throttle Motor Connector
Water By-pass Hose No. 3
Water By-pass Hose No. 2
N´m (kgf´cm, ft´lbf)
Union to Check Valve Hose
Fuel Vapor Feed Hose
x2 x3
Engine Hunger No. 1Surge Tank Stay
No. 1
Surge Tank Stay
No. 2
20 (199, 14)
20 (199, 14)
20 (199, 14)
7.8 (80, 69 in.Vlbf)
x2
x2 Pressure Feed
Tube Assy
28 (286, 21)
x2
x2
Bond Cable No. 1
Connector
28 (286, 21)
14-126
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2218 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 503 of 969
A86583 Non-reusable part
: Specified torqueN´m (kgf´cm, ft´lbf) Intake Manifold
to Head Gasket No. 2 Intake Manifold
to Head Gasket No. 1
Radiator Hose InletWater Outlet
Heater Inlet
Water Hose Intake Manifold Ground Cable
Washer
8.4 (86, 74 in.Vlbf)
x2x9
x2
Washer
15 (153, 11)
15 (153, 11)
Fuel Pipe
Clamp
15 (153, 11)
Fuel Injector
Connector
Clamp
Fuel Injector Connector
x2
Engine Coolant
Temperature Sensor
Connector
Bond Cable No. 1
Connector
Pipe
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
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2219 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 504 of 969
A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
14-128
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2220 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 505 of 969
A78383
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner Assy Crankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
14-129
2221 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 506 of 969
A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
14-130
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2222 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 507 of 969
A84920
Exhaust Pipe
Assy Front Gasket
49 (500, 36)
Manifold Stay No. 2 O-ringOil Level Gage Guide
Oil Level Gage
Sub-assy
8.0 (82, 71 in.Vlbf)
Non-reusable part
: Specified torqueN´m (kgf´cm, ft´lbf)
62 (633, 46)
49 (500, 36)
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
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2223 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
