2004 TOYOTA TUNDRA Owners Manual

’04 TUNDRA_U (L/O 0309)
448
2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
kg (lb.)
Standard cab
models
5VZ −FE engineTw o −wheel drive modelsWithout towing package2358 (5200)
2UZ −FE engineFour −wheel drive modelsWithout towing package2494 (5500)
With towing package3311 (7300)
Access cab models
5VZ −FE engineTw o −wheel drive modelsWithout towing package2268 (5000)
Four −wheel drive modelsWithout towing package2268 (5000)
2UZ −FE engine
Tw o −wheel drive modelsWithout towing package2494 (5500)
With towing package3311 (7300)
Four −wheel drive modelsWithout towing package2358 (5200)
With towing package3175 (7000)
Double cab models2UZ −FE engine
Tw o −wheel drive modelsWithout towing package2358 (5200)
With towing package3176 (7000)
Four −wheel drive modelsWithout towing package2222 (4900)
With towing package3039 (6700)
∗: Trailer weight + car go weight
Towing capacity∗

’04 TUNDRA_U (L/O 0309)
449
2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
Model:
5VZ− FE and 2UZ −FE
Type: 5VZ− FE engine
6 cylinder V type, 4 cycle, gasoline
2UZ− FE engine
8 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 5VZ− FE engine
93.5 82.0 (3.68 3.23)
2UZ− FE engine
94.0 84.0 (3.70 3.31)
Displacement, cm
3 (cu. in.):
5VZ− FE engine 3378 (206.1)
2UZ− FE engine 4664 (284.6)Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 100 (26.4, 22.0) ENGINE
Valve clearance (engine cold), mm (in.):
5VZ− FE engine
Intake 0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
2UZ− FE engine
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: 5VZ− FE engine
DENSO K16TR11
NGK BKR5EKB11
2UZ− FE engine
DENSO K20R−U
NGK BKR6EYA
Spark plug gap, mm (in.): 5VZ− FE engine 1.1 (0.043)
2UZ− FE engine 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge
No. BT− 33−73F (used belt), lbf:
5VZ− FE engine
Generator belt 100 20
Air conditioning compressor belt 100 20
Power steering pump belt
100
+20
15
Engine FuelService specifications

’04 TUNDRA_U (L/O 0309)
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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
5VZ− FE engine
With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
2UZ− FE engine
With filter 6.2 (6.5, 5.5)
Without filter 5.7 (6.0, 5.0)
“Toyota Genuine Motor Oil” is filled in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil Recommended oil viscosity:
SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details.
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transmission 10.0 (10.6, 8.8)
With automatic transmission 5VZ− FE engine 9.9 (10.5, 8.7)
2UZ− FE engine
Standard and access cab models
11.6 (12.3, 10.2)
Double cab models 11.7 (12.4, 10.3) Coolant type:
“Toyota Super Long Life Coolant” is
filled in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off
Charging rates: 5 A max.

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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): Tw o −wheel drive models
2.6 (2.7, 2.3)
Four −wheel drive models
2.2 (2.3, 1.9)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): Up to 2.0 (2.1, 1.8)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T
−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transmission perfor-
mance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details.
TRANSFER
Oil capacity, L (qt., Imp. qt.):
1.0 (1.1, 0.9)
Oil type: Gear oil API GL−4 or GL−5
Recommended oil viscosity: SAE 75W −90 DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.):
Front1.15 (1.2, 1.0)
Rear
Standard and access cab modelsTw o −wheel drive models
Standard differential 3.80 (4.0, 3.3)
Limited− slip differential
3.15 (3.3, 2.8)
Four −wheel drive models
Standard differential 3.50 (3.7, 3.1)
Limited− slip differential
2.95 (3.1, 2.6)
Double cab models Standard differential4.00 (4.2, 3.5)
Limited− slip differential
3.35 (3.5, 2.9)
Oil type:
Standard differentialHypoid gear oil API GL −5
Li

mited− slip differential
Hypoid gear oil for limited −slip differ-
ential API GL −5

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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
Recommended oil viscosity:
FrontSAE 75W −90
Rear Standard differential
Synthetic oil SAE 75W −140
Limited− slip differential
Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90
CHASSIS LUBRICATION
Propeller shafts: SpidersLithium base chassis grease, NLGI
No.2
Double cardan joint Molybdenum −disulfide lithium base
chassis grease, NLGI No.2
Slide yokes Lithium base chassis grease, NLGI
No.2 or Molybdenum −disulfide lithium
base chassis grease, NLGI No.2 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Without vehicle stability control system95 (3.7)
With vehicle stability control system 80 (3.1)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment: Pedal type—when depressed with the
force of 294 N (30 kgf, 66.1 lbf)8—10 clicks
Lever type—when pulled with the force
of 196 N (20 kgf, 44 lbf) 8—12 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
Tire size, pressure and cold tire inflation wheel size:
Standard and access cab models
Ti r e siz e
Tire inflation pressure kPa (kgf/cm2 or bar, psi)Wheel sizeFrontRear
P245/70R16180 (1.8, 26)240 (2.4, 35)7J or 7JJ 16
P265/70R16180 (1.8, 26)200 (2.0, 29)7J or 7JJ 16
P265/65R17200 (2.0, 29)220 (2.2, 32)71/2JJ 17
Double cab models
Ti r e siz e
Tire inflation pressure kPa (kgf/cm2 or bar, psi)Wheel sizeFrontRear
P245/70R16220 (2.2, 32)240 (2.4, 35)7J or 7JJ 16
P265/70R16200 (2.0, 29)∗
1
220 (2.2, 32)∗2220 (2.2, 32)∗1
230 (2.3, 33)∗27J or 7JJ 16
P265/65R17200 (2.0, 29)220 (2.2, 32)71/2JJ 17
∗
1: Vehicles without off −road package∗
2: Vehicles with off −road package
NOTE: For a complete information on tires (e.g. replacing ti res or replacing wheels), see “Checking tire inflation pres-
sure” through “Aluminum wheel precautions” in Section 7 −2.
W h eel nu t to rq u e, N⋅ m (kgf·m, ft·lbf):
11 0 ( 11 . 5 , 8 3 )
Tires

’04 TUNDRA_U (L/O 0309)
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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
Engine compartment (2UZFE engine)Engine compartment (5VZFE engine)
Instrument panel
Fuses (type A)
1. MIR HTR 15 A: Outside rear view mir-
ror heaters
2. FOG 15 A: Front fog lights
3. TOW BRK 30 A: Trailer brake control-
ler
4. SUB BATT 30 A: Trailer sub battery
5. TOW TAIL 30 A: Trailer lights (tail
lights)
6. PWR OUTLET 1 15 A: Power outlet
7. ECUB 5 A: Anti−lock brake system
8. HLP RH 10 A: Right−hand headlight
(high beam)
Fuses (standard and access
cab models)

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2004 TUNDRA from Sep. ’03 Prod. (OM34426U)
9. PWR OUTLET 2 15 A: Power outlet
10. DOME 10 A: Interior light, personal
lights, vanity light, ignition switch light,
step light, door courtesy lights, open
door warning light
11. HLP LH 10 A : Left−hand headlight
(high beam)
12. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, emission control system
13. RADIO 20 A: Audio system
14. HEAD RL 10 A (with daytime running light system): Right−hand headlight
(low beam)
15. A/C 10 A: Air conditioning system
16. HEAD LL 10 A (with daytime running light system): Left−hand headlight (low
beam)
17. ALTS 7.5 A: Charging system
18. ETCS 10 A (2UZFE engine): Multiport
fuel injection system/sequential multi-
port fuel injection system, electronic
throttle control system
19. HAZ 15 A: Emergency flashers
20. EFI NO.1 20 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, fuel pump, “EFI NO.2”
fuse 21. AM2 30 A:
Ignition system, starting
system, “IGN” and “STA” fuses
22. TOWING 30 A: Towing converter
23. ETCS 15 A (5VZFE engine): Multiport
fuel injection system/sequential multi-
port fuel injection system, electronic
throttle control system
24. WIP 20 A: Windshield wipers and
washer
25. TURN 5 A: Turn signal lights
26. ECU IG 5 A: Anti−lock brake system,
cruise control system
27. 4WD 20 A: Four−wheel drive control
system, A.D.D. control system
28. ACC 15 A: Cigarette lighter, audio sys-
tem, SRS airbag system, power rear
view mirrors, “PWR OUTLET 1” and
“PWR OUTLET 2” fuses
29. GAUGE 10 A: Gauges and meters,
back −up lights, starting system, air
conditioning system
30. IGN 5 A: SRS airbag system, multiport
fuel injection system/sequential multi-
port fuel injection system, discharge
warning light, ignition system
31. CARGO LP 5 A: Cargo lamp 32. TAIL 15 A:
Tail lights, license plate
lights, instrument panel lights, parking
lights, glove box light
33. OBD 7.5 A: On−board diagnosis sys-
tem
34. HORN 10 A: Horns
35. STA 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, g auges
and meters
36. STOP 15 A: Stoplights, high mounted
stoplight
Fuses (type B)
37. AM1 40 A: Starting system, “ACC”,
“WIP”, “4WD”, “ECU −IG”, “GAUGE” and
“TURN” fuses
38. HTR 50 A: Air conditioning system,
“A/C” fuse
39. J/B 50 A: “POWER”, “CARGO LP”,
“TAIL”, “OBD”, “HORN” and “STOP”
fuses
40. ABS 2 50 A: Anti−lock brake system
41. ABS 3 30 A (without vehicle stab ility
control system) or 50 A (with vehicle
stability control system): Anti−lock
brake system, vehicle stability control
system, traction control system