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Wiring Diagram
TEC529M
HEAT UP SWITCHZD30DDTi
EC-4054
Page 90 of 579
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
YesorNo
Ye scGO TO 2.
NocGO TO 3.
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch ªONº.
2. Check ªWARM UP SWº in ªDATA MONITORº mode with CONSULT-II under the following conditions.
SEF302Z
OK or NG
OKcINSPECTION END
NGcGO TO 4.
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 59 and ground under the following conditions.
SEF303Z
OK or NG
OKcINSPECTION END
NGcGO TO 4.
HEAT UP SWITCHZD30DDTi
EC-4055
Page 91 of 579

4 CHECK HEAT UP SWITCH POWER SUPPLY CIRCUIT
1. Turn heat up switch ªOFFº.
2. Turn ignition switch ªOFFº.
3. Disconnect heat up switch harness connector.
4. Turn ignition switch ªONº.
5. Check voltage between heat up switch terminal 1 and ground with CONSULT-II or tester.
SEC016E
OK or NG
OKcGO TO 6.
NGcGO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
+Fuse block (J/B) connector M3
+10A fuse
+Harness for open or short between heat up switch and fuse
cRepair open circuit or short to ground or short to power in harness or connectors.
6 CHECK HEAT UP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 59 and heat up switch terminals 3, 5. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 8.
NGcGO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M51, F6
+Harness for open or short between heat up switch and ECM
cRepair open circuit or short to ground or short to power in harness or connectors.
HEAT UP SWITCHZD30DDTi
Diagnostic Procedure (Cont'd)
EC-4056
Page 92 of 579
8 CHECK HEAT UP SWITCH INDICATOR LAMP GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between heat up switch terminal 6 and ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OKcGO TO 9.
NGcRepair open circuit or short to power in harness or connectors.
9 CHECK HEAT UP SWITCH INDICATOR LAMP
Check harness continuity between heat up switch terminals 5 and 6 under the following conditions.
SEC018E
OK or NG
OKcGO TO 10.
NGcReplace heat up switch.
10 CHECK HEAT UP SWITCH
Check continuity between heat up switch terminals 1 and 3 under the following conditions.
SEC017E
OK or NG
OKcGO TO 11.
NGcReplace heat up switch.
11 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-107 in Service Manual (Publication No. SM9E-Y61CG3).
cINSPECTION END
HEAT UP SWITCHZD30DDTi
Diagnostic Procedure (Cont'd)
EC-4057
Page 93 of 579
Wiring Diagram
TEC530M
AIR CONDITIONER CONTROLZD30DDTi
EC-4058
Page 94 of 579
Circuit Diagram
TEC539M
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTD42Ti
EC-4059
Page 95 of 579
Vehicle Speed Sensor (VSS)
TEC540M
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMSTD42Ti
EC-4060
Page 96 of 579

ELECTRICALSYSTEM
SECTION
EL
When you read wiring diagrams:
+ Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENTº.
+ Check for any service bulletins before servicing the vehicle.
MODIFICATION NOTICE:
+ Wiring Diagrams have been changed.
CONTENTS
POWER SUPPLY ROUTING/WAGON AND
HARDTOP MODELS .................................................4005
Schematic ..............................................................4005
Wiring Diagram Ð POWER Ð..............................4006
GROUND DISTRIBUTION/WAGON AND
HARDTOP MODELS .................................................4016
Main Harness/LHD Models....................................4016
Main Harness/RHD Models ...................................4019
Engine Room Harness/LHD Models .....................4022
Engine Room Harness/RHD Models .....................4024
Body Harness/LHD Models ...................................4026
Body Harness/RHD Models...................................4028
Body No. 2 Harness/LHD Models .........................4030
Body No. 2 Harness/RHD Models.........................4031
Back Door and Rear Window Defogger Harness/
LHD Models ...........................................................4032
Back Door and Rear Window Defogger Harness/
RHD Models ..........................................................4033
COMBINATION SWITCH ...........................................4034
Check .....................................................................4034
STEERING SWITCH ..................................................4036
Check/RHD Models for Europe and LHD Models.4036
Check/RHD Models Except for Europe .................4038
HEADLAMP/WAGON AND HARDTOP MODELS
Ð Conventional Type Ð ..........................................4040
Wiring Diagram Ð H/LAMP Ð ..............................4040
HEADLAMP/WAGON AND HARDTOP MODELS
Ð Xenon Type Ð ......................................................4041
Bulb Replacement .................................................4041
Wiring Diagram Ð H/LAMP Ð ..............................4042 HEADLAMP/WAGON AND HARDTOP MODELS
Ð Headlamp Aiming Control Ð
.............................4044
Wiring Diagram Ð H/AIM Ð/Except for the
Middle East ............................................................4044
HEADLAMP/WAGON AND HARDTOP MODELS
Ð Daytime Light System Ð ....................................4047
Wiring Diagram Ð DTRL Ð ..................................4047
PARKING, LICENSE AND TAIL LAMPS/WAGON
AND HARDTOP MODELS ........................................4049
Wiring Diagram Ð TAIL/L Ð/Type A .....................4049
Wiring Diagram Ð TAIL/L Ð/Type B.....................4051
Wiring Diagram Ð TAIL/L Ð/Type C ....................4053
BACK-UP LAMP/WAGON AND HARDTOP
MODELS ....................................................................4055
Wiring Diagram Ð BACK/L Ð/LHD Models
Except TB48 Engine with A/T................................4055
Wiring Diagram Ð BACK/L Ð/LHD Models for
TB48 Engine with A/T ............................................4056
Wiring Diagram Ð BACK/L Ð/RHD Models
Except TB48 Engine with A/T................................4057
Wiring Diagram Ð BACK/L Ð/RHD Models
for TB48 Engine with A/T ......................................4058
STOP LAMP/WAGON AND HARDTOP MODELS ...4059
Wiring Diagram Ð STOP/L Ð/Type A ..................4059
Wiring Diagram Ð STOP/L Ð/Type B ..................4060
FRONT FOG LAMP/WAGON AND HARDTOP
MODELS ....................................................................4061
Wiring Diagram Ð F/FOG Ð/Except for Europe
and China ..............................................................4061
EL-4001