2004 MITSUBISHI ENDEAVOR service

1. Remove the piston seal with your finger tip.
2. Clean piston surface and inner cylinder with alcohol or brake fluid DOT 3 or
DOT 4.
Fig. 63: Removing Piston Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>A<< REAR BRAKE PIN INSTALLATION
remove piston seal. These may damage the inner
side of the cylinder.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 67: General Specifications (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 68: Service Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Fig. 104: Auto Cruise Control System Operation Table (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE AUTO-CRUISE CONTROL MAIN SWITCH CHECK 1. Turn the i
gnition to the "ON"
position.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Auto, Cruise Control System - Endeavor

Fig. 111: Identifying Condition Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TRANSMISSION RANGE SWITCH ("N" POSITIN) Refer to ESSENTIAL SERVICE
.
THROTTLE POSITION SENSOR Refer to THROTTLE ACTUATOR CONTROL MOTOR CHECK
.
AUTO-CRUISE CONTROL SWITCH CHECK 1. Remove the auto-cruise control switch. (Refer to AUTO
-CRUISE
CONTROL
).
2. Measure the resistance between terminal 2 and terminal 3 when each of the
"COAST/SET", "ACC/RES", "CANCEL" and "CRUISE" (MAIN) switches is

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Auto, Cruise Control System - Endeavor

2004 BODY & ACCESSORIES
Rear Window Defogger - Endeavor
REAR WINDOW DEFOGGER GENERAL DESCRIPTION Rear Defogger operation The defogger relay turns ON if the defogger switch built-in the A/C-ECU is turned
ON when the ignition switch is in the "ON" position. When the defogger relay turns
ON, power is supplied to the defogger and the defogger is activated. The defogger
comes with a timer function that causes the defogger switch to automatically turn
OFF in about 17 minutes after the defogger switch is turned ON. EQUIPMENT DIAGNOSIS REAR WINDOW DEFOGGER DIAGNOSIS The rear window defogger is controlled by the A/C-ECU. For troubleshooting, refer
to MANUAL A/C DIAGNOSIS
.
ON-VEHICLE SERVICE PRINTED-HEATER LINES CHECK 1. Run the engine at 2,000 r/min. Check the heater element with the battery at
full.
2. Turn "ON" the rear window defogger switch. Measure the heater element
voltage with an ohmmeter at the rear window glass center A. Condition is good
if it indicates about 6 V.
2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Rear Window Defogger - Endeavor


2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Rear Window Defogger - Endeavor

NO: The procedure is complete.
INSPECTION PROCEDURE 4: Water Leak from Door Center DIAGNOSIS
STEP 1. Check the drain hole.
Q: Is the drain hole clogged?
YES: Clean the drain hole, then go to Step 3 .
NO: Go to Step 2.
STEP 2. Check the weatherstrip.
Q: Is the weatherstrip in good condition?
YES: Go to Step 3.
NO: Repair or replace the weatherstrip, then go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES: Return to Step 1 .
NO: The procedure is complete.
INSPECTION PROCEDURE 5: Door Hard to Open DIAGNOSIS
STEP 1. Adjust the latch and striker engagement.
Refer to ON
-VEHICLE SERVICE
.
Q: Is the latch and striker engagement adjusted?
YES: Go to Step 2.
NO: Adjust the latch and striker (Refer to ON
-VEHICLE SERVICE
).
Then
go to Ste
p 4 .

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

YES: Go to Step 3.
NO: Repair or replace the door, then go to Step 4 .
STEP 3. Check lubrication.
Q: Are the door check and door hinge sufficiently lubricated?
YES: Go to Step 4.
NO: Apply grease, then go to Step 4.
STEP 4. Retest the system.
Q: Does the door open and close completely?
YES: The procedure is complete.
NO: Return to Step 1 .
INSPECTION PROCEDURE 7: Uneven Gap Between Body DIAGNOSIS Adjust the door fit (Refer to ON
-VEHICLE SERVICE
). Then check that the gap
has been improved.
INSPECTION PROCEDURE 8: Wind Noise Around Door DIAGNOSIS
STEP 1. Check the weatherstrip for holding condition.
Q: Is the weatherstrip holding firmly?
YES: Go to Step 2.
NO: Adjust fit of door (Refer to GLASS SLIDING MECHANISM
CHECK AND ADJUSTMENT
). Then go to Step 5 .
STEP 2. Check the weatherstrip for installation condition.
Q: Is the weatherstrip installed properly?
YES: Go to Ste
p 3.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 18: Removing/Installing Door Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< STRIKER INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor