2004 MITSUBISHI ENDEAVOR service

Fig. 178: Disassembly And Assembly View Of Differential

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998801: Bearing Remover MD998812: Installer Cap MD998820: Installer Adapter (42)
DISASSEMBLY SERVICE POINT << A >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with special tool MD998801, and then set them
on the
press.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

2. Push down on the differential case with the press to remove the bearing.
Fig. 179: Removing Bearing With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< SPACER, SIDE GEAR, WASHER, PINION AND PINION SHAFT INSTALLATION 1. Mount a spacer on the back surface of the side gear, and then install the side
gear in the differential case.
NOTE: When a new side gear is to be installed, mount a
medium thickness spacer [0.93 to 1.00 mm (0.0366 to
0.0395 inch)].

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 186: Disassembly And Assembly View Of Center Differential

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998812: Installer Cap MD998917: Bearing Remover MB990930: Installer Adapter MD998824: Installer Adapter (50) MB990937: Installer Adapter
DISASSEMBLY SERVICE POINTS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 188: Removing << B >> Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< TAPER ROLLER BEARING INSTALLATION Usin
g special tool MB990937,
press in the ta
per roller bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 197: Exploded View Of Valve Body Components (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINT << A >>SOLENOID VALVES REMOVAL
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Mark the solenoid valves with white paint to make assembly easier.
Fig. 198: Identifying Marking Of Solenoid Valves With White Paint

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< SPRING, STEEL BALL, DAMPING VALVE AND DAMPING VALVE SPRING INSTALLATION 1. Install the two steel balls and two springs to the inside valve body as shown.
2. Install the dam
ping valve and s
prin
g to the inside valve bod
y as shown.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 203: Disassembly And Assembly View Of Drive Shaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MD998800: Oil Seal Installer
ASSEMBLY SERVICE POINTS >>A<< OIL SEAL INSTALLATION Use s
pecial tool MD998800 to ta
p the oil seal into the tor
que converter housin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

MB990936: Installer Adapter
ASSEMBLY SERVICE POINTS >>A<< O-RING INSTALLATION Install a O-ring to the transfer, and apply ATF or petroleum jelly (Vaseline) to the
O-ring. >>B<< OIL SEAL INSTALLATION Use s
pecial tool MD998800, to ta
p the oil seal into the transfer cover.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor