2004 MITSUBISHI ENDEAVOR service

MB991629: Spring Compressor MD998907: Spring Compressor MD998924: Spring Compressor Retainer
DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998907 and MD998924 as shown in the illustration.
2. Compress the return spring and remove the snap ring.
Fi
g. 150: Usin
g Special Tools And Removin
g Sna
p Rin
g

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
ASSEMBLY SERVICE POINTS >>A<< D-RING INSTALLATION 1. Install a D-ring in the groove in the underdrive clutch retainer and piston, and
in the groove in the outside of the spring retainer. Be careful not to twist or
damage the D-rings.
2. Apply ATF or petroleum jelly (Vaseline) to the D-rings.
Fig. 151: Installing D
-Ring In Groove In Underdrive Clutch Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< SNAP RING INSTALLATION 1. Place the snap ring on top of the spring retainer, and then set special tool
MD998907 as shown in the illustration.
2. Com
press the return s
prin
g and install the sna
p rin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998924 and MD999575 as shown in the illustration.
2. Compress the return spring and remove the snap ring.
Fig. 158: Removing Snap Ring

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ASSEMBLY SERVICE POINTS >>A<< D-RING INSTALLATION 1. Install D-rings in the grooves on the reverse clutch retainer, piston, overdrive
clutch piston and spring retainer. Be careful not to twist or damage the D-rings.
2. A
pply ATF or
petroleum
jelly (Vaseline
) to D-rin
gs.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 167: Disassembly And Assembly View Of Planetary Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< THRUST BEARING NUMBER 4 AND THRUST BEARING NUMBER 3 INSTALLATION Check the installation direction of thrust bearings number 3 and 4, and install them
as shown.
CAUTION: Use care to install the thrust bearings in the correct
direction.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 170: Disassembly And Assembly View Of Low
-Reverse Brake

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ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. SECOND BRAKE DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 171: Disassembly And Assembly View Of Second Brake

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ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 172: Disassembly And Assembly View Of Output Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990937: Installer Adapter MB990938: Handle MD998801: Bearing Remover MD998812: Installer Cap MD998813: Installer-100 MD998814: Installer-200 MD998824: Installer Adapter (50) MD998917: Bearing remover
DISASSEMBLY SERVICE POINTS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 174: Removing Tapper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< TAPER ROLLER BEARING INSTALLATION 1. Set the output shaft on the press support stand.
2. Using special tools MD998825, MD998812 and MD998814, press install the
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor