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MB991629: Spring Compressor  MD998907: Spring Compressor  MD998924: Spring Compressor Retainer  
DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998907 and MD998924 as shown in the illustration.  
2. Compress the return spring and remove the snap ring. 
Fi
g. 150: Usin
g Special Tools And Removin
g Sna
p Rin
g
 
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2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
   
     
        
        Page 605 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
. 
ASSEMBLY SERVICE POINTS >>A<< D-RING INSTALLATION 1. Install a D-ring in the groove in the underdrive clutch retainer and piston, and 
in the groove in the outside of the spring retainer. Be careful not to twist or 
damage the D-rings.  
2. Apply ATF or petroleum jelly (Vaseline) to the D-rings. 
Fig. 151: Installing D
-Ring In Groove In Underdrive Clutch Retainer
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
>>B<< SNAP RING INSTALLATION 1. Place the snap ring on top of the spring retainer, and then set special tool 
MD998907 as shown in the illustration.  
2. Com
press the return s
prin
g and install the sna
p rin
g. 
 
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DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998924 and MD999575 as shown in the illustration.  
2. Compress the return spring and remove the snap ring. 
Fig. 158: Removing Snap Ring
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ASSEMBLY SERVICE POINTS >>A<< D-RING INSTALLATION 1. Install D-rings in the grooves on the reverse clutch retainer, piston, overdrive 
clutch piston and spring retainer. Be careful not to twist or damage the D-rings. 
2. A
pply ATF or 
petroleum 
jelly (Vaseline
) to D-rin
gs. 
 
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Fig. 167: Disassembly And Assembly View Of Planetary Gear
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ASSEMBLY SERVICE POINTS >>A<< THRUST BEARING NUMBER 4 AND THRUST BEARING NUMBER 3 INSTALLATION Check the installation direction of thrust bearings number 3 and 4, and install them 
as shown. 
CAUTION: Use care to install the thrust bearings in the correct 
direction.
 
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Fig. 170: Disassembly And Assembly View Of Low
-Reverse Brake
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. SECOND BRAKE DISASSEMBLY AND ASSEMBLY 
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Fig. 171: Disassembly And Assembly View Of Second Brake
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY  
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Fig. 172: Disassembly And Assembly View Of Output Shaft
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
Required Special Tools:  
MB990937: Installer Adapter  MB990938: Handle  MD998801: Bearing Remover  MD998812: Installer Cap  MD998813: Installer-100  MD998814: Installer-200  MD998824: Installer Adapter (50)  MD998917: Bearing remover  
DISASSEMBLY SERVICE POINTS  
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Fig. 174: Removing Tapper Roller Bearing
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ASSEMBLY SERVICE POINTS >>A<< TAPER ROLLER BEARING INSTALLATION 1. Set the output shaft on the press support stand.  
2. Using special tools MD998825, MD998812 and MD998814, press install the  
2004 Mitsubishi Endeavor XLS 
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor