2004 MITSUBISHI ENDEAVOR service

Required Special Tools:
MB990480: Window Glass Holder MB990784: Ornament Remover MB991223: Harness Set
REMOVAL SERVICE POINTS << A >> WINDOW REGULATOR ASSEMBLY REMOVAL 1. Remove the door window glass installation bolts.
2. Lift the door window glass, and attach special tool MB990480 to the glass as
shown to prevent the glass from falling.
3. Remove the window re
gulator assembl
y and
power win
dow motor assembl
y.
CAUTION: If tinting film is adhered to the door window
glass, attach special tool MB990480 to the
outside of the glass to prevent the film from
peeling off.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Fig. 32: Removing/Installing Door Handle And Latch (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MB991223: Harness Set
INSTALLATION SERVICE POINTS >>A<< DOOR CHECK INSTALLATION Install the door check so that the identification mark faces upwards.
DOOR CHECK INSTALLATION SPECIFICATION ITEM
IDENTIFICATION MARK
Front Door
Left door
PUFL
Right door
PUFR
Rear Door
Left door
PURL
Right door
PURR

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 43: Locating Double
-Sided Tape Position (Rear Door)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< WEATHER PROOF FILM INSTALLATION Install the weather
proof film in the order shown.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

PROPELLER SHAFT REMOVAL AND INSTALLATION Fig. 4: Removing And Installing Propeller Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A>> PROPELLER SHAFT ASSEMBLY REMOVAL 1. Make mating marks on the differential companion flange and the propeller
shaft assembl
y.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLE Propeller Shaft - Endeavor

Fig. 6: Inserting Rag

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT << A>> PROPELLER SHAFT ASSEMBLY INSTALLATION
CAUTION:
Do not dama
ge the oil seal lips on the transfer ca
s

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLE Propeller Shaft - Endeavor

GENERAL SPECIFICATIONS Fig. 11: General Specifications Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATION Fig. 12: Propeller Shaft Run Out Specification Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
LUBRICANT Fig. 13: Lubricant Specification Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: *:The propeller shaft length indicates the length between
the center points of each joint.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLE Propeller Shaft - Endeavor

The cause could be a malfunction of the condenser fan motor or fan control module.TROUBLESHOOTING HINTS
Malfunction of condenser fan motor Malfunction of fan control module
DIAGNOSIS
STEP 1. Check the condenser fan motor.
Refer to CONDENSER AND CONDENSER FAN MOTOR
.
Q: Is the condenser fan motor in good condition?
YES: Go to Step 2.
NO: Replace the condenser fan motor, then go to Step 3 .
STEP 2. Check the fan control module.
Refer to FAN CONTROL MODULE CHECK
.
Q: Is the fan control module in good condition?
YES: Go to Step 3.
NO: Replace the radiator fan motor, then go to Step 3.
STEP 3. Check the symptoms.
Q: Does the condenser fan operate correctly?
YES: The procedure is complete.
NO: Return to Step 1 .
ON-VEHICLE SERVICE ENGINE COOLANT LEAK CHECK
WARNING:When pressure testing the cooling system, slowly
release cooling system pressure to avoid getting

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

REMOVAL SERVICE POINTS << A >> RADIATOR UPPER HOSE/RADIATOR
LOWER HOSE DISCONNECTION Make mating marks on the radiator hose and the hose clamp. Disconnect the
radiator hose.
Fig. 47: Disconnecting Radiator Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<>A/T OIL COOLER HOSE REMOVAL After removing the hose from the radiator, plug the hose and the radiator nipple to prevent dust or forei
gn particles from
gettin
g in.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor