2004 MITSUBISHI ENDEAVOR service

INSTALLATION SERVICE POINT> >A<< RADIATOR LOWER HOSE/RADIATOR
UPPER HOSE CONNECTION 1. Insert each hose as far as the projection of the water inlet fitting.
2. Align the mating marks on the radiator hose and hose clamp, and then connect
the radiator hose.
Fig. 48: Aligning Mating Marks On Radiator Hose And Hose Clamp

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
THERMOSTAT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 50: Removing/Installing Thermostat Components (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> RADIATOR LOWER HOSE DISCONNECTION Make mating marks on the radiator hose and the hose clamp. Disconnect the
radiator hose.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 51: Disconnecting Radiator Lower Hose

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INSTALLATION SERVICE POINTS > >A<< THERMOSTAT INSTALLATION Install the thermostat so that the jiggle valve is facing straight up. Be careful not to
fold or scratch the rubber rin
g.
CAUTION: Make absolutely sure that no oil adheres to the
rubber ring of the thermostat. Also do not fold or
scratch the rubber ring during installation.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 56: Removing/Installing Water Pump Components

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INSTALLATION SERVICE POINT > >A<< O-RING INSTALLATION Fit the O-ring into the groove of the water pipe ends, and apply water to the
circumference of the O-rin
g and the
pipe bores to insert the
pipe assembl
y.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 58: Removing/Installing Water Hose And Water Pipe Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> RADIATOR UPPER HOSE DISCONNECTION After making mating marks on the radiator hose and hose clamp, disconnect the
radiator hose.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 59: Disconnecting Radiator Upper Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS > >A<< O-RING INSTALLATION Insert the O-ring to the water pipe, and coat the outer portion of the O-ring with
water or en
gine coolant.
CAUTION: Do not allow engine oil or other grease to adhere to
the O-ring

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 63: Fastener Tightening Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATION Fig. 64: Service Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAPACITIES
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 17: Removing & Installing Generator

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal Service Points NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the generator, and
secure it with a cord or tie wire.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor