2004 MITSUBISHI ENDEAVOR service

Fig. 112: Removing/Installing Piston And Connecting Rod

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A >> CONNECTING ROD CAP REMOVAL 1. Mark the cylinder number on the side of the connecting rod big end for correct
reassembly.
2. Kee
p the removed connectin
g rods, ca
ps, and bearin
gs in order accordin
g to

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Heat the piston approximately 70°C (158°F) and pull out the piston pin.
Fig. 114: Removing Piston Pin

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< PISTON PIN INSTALLATION 1. When replacing the piston, note the cylinder bore size mark on the cylinder
block as illustrated, and select a
piston accordin
g to the followin
g table.
Use care since the piston is hot after heating.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 124: Using Piston Ring Expander

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Install the number 1 piston ring in the same manner as step 2.
>>D<< CONNECTING ROD BEARING INSTALLATION 1. Measure the crankshaft pin diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its
pins are
painte
d/stam
ped at the
positions

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

MD998718: Crankshaft Rear Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< BLOCK HEATER INSTALLATION Within 30° of the center, install the block heater as shown in Fi
g.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Measure the crankshaft journal diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its journals are painted/stamped at the positions
shown in the illustration.
Fig. 141: Identifying Color On Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The cylinder block bearing bore diameter identification marks are stamped at
the
position shown in the illustration from left to ri
ght, be
ginnin
g at No. 1.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 159: General Specification Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 160: Service Specifications Chart (1 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 161: Service Specifications Chart (2 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor