2004 MITSUBISHI ENDEAVOR service

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. If the timing belt is to be reused, chalk an arrow on the flat side of the belt,
indicating the clockwise direction.
3. Loosen the center bolt of the tensioner pulley, then remove the timing belt.
INSTALLATION SERVICE POINTS >>A<< AUTO-TENSIONER INSTALLATION 1. If the auto-tensioner rod remains fully extended, set according to the following
procedure.
1. Place two dolly blocks in a vice as shown in the illustration, and then
place the auto-tensioner in the vice. CAUTION: Place the auto-tensioner perpendicular to the
jaws of the vice.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 100: Removing/Installing Cylinder Block Heater Unit Component

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> CYLINDER BLOCK HEATER UNIT REMOVAL Remove the cylinder block heater unit by using a flat-tipped screwdriver. INSTALLATION SERVICE POINT >>A<< CYLINDER BLOCK HEATER UNIT INSTALLATION 1. Install the cylinder block heater unit to the cylinder block within the range as
shown.
2. Tighten the cylinder block heater unit mounting bolt to the specified torque.
Ti
ghtenin
g tor
que: 2.6 +/- 0.2 N.m (23 +
/- 2 i
n-lb)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 102: Fastener Tightening Specifications Chart (1 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 103: Fastener Tightening Specifications Chart (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 104: Service Specifications Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEALANTS SEALANTS SPECIFICATIONS ITEM
SPECIFIED SEALANT
Engine oil
pan
3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part No.
8679/8678 or equivalent

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

3. Locality conditions (valley, mountain, etc.)
4. Name and frequency of stations affected by noise
Q: What type of noise is detected, vehicle noise or external noise?
Vehicle noise : It may not be possible to prevent noise if the signal is
weak. Go to step 2.
External noise : In almost all cases, prevention on the receiver side is
next to impossible when the signal is weak. Go to Step 4 .
STEP 2. Ask the driver about the location where the noise occurs
Q: Does the noise occur when entering or near a particular structure
(building, tunnel, mountain, etc.)?
YES: Go to Step 3.
NO: Go to Step 4 .
STEP 3. Check if the noise can be eliminated by adjusting the radio.
1. Adjust the radio as follows.
2. Change to a different station with a stronger signal. This will boost the
systems resistance to outside interference.
3. Suppress high tones to reduce noise.
Q: Has the noise been eliminated?
YES: The noise has now been eliminated. Inform the customer that it is
normal to hear noise while receiving a weak station.
NO: Go to Step 4.
STEP 4. Check for the noise.
Q: Does noise still exist?
YES: If there is still more noise than on other similar radio's find out the
type of noise. Ask the owner for the name and frequency of the affected
stations, and consult with the radio manufacturer service center.
NO
: System is o
peratin
g normall
y.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

7. Does vehicle have an antenna which extend? If not eliminate this step.
If there is noise, the following causes can be considered.
8. If due to vehicle noise: It may not be possible to prevent noise if the signal is
weak.
9. If due to external noise: In almost all cases, prevention on the receiver side is
not possible. Weak signals especially are susceptible to interference.
If there is more noise than on radios in other vehicles, find out the noise condition
and the name and frequency of the receiving stations from the owner, and consult
with the radio manufacturer's service center. INSPECTION PROCEDURE 10: Sound mixed with Noise, Only at Night (AM). The following can be considered as possible causes of noise appearing only at
night.
1. It is significantly easier to receive long-distance signals at night. This means
that even stations that are received without a problem during the day may
experience problems at night. Remember that the weaker station is more
susceptible to interference. The appearance of a beat sound may occur in the
evening. A beat sound is created when two signals close in frequency interfere
with each other. A common sign of this type of interference is a repetitious
high-pitched sound that may over power the desired radio station. This sound is
generated not only by sound signals but electrical waves as well.
2. The changing system may also be a source of noise. When diagnosing radio
noise, do not over look the possibility of a problem with the vehicles generator. DIAGNOSIS
STEP 1. Check the vehicles lighting system.
Q: Does the noise disappear when the vehicles headlights are turned
"OFF"?
YES: Go to Ste
p 2.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

NO: Go to Step 3 .
STEP 2. Check that the following actions disappear the noise.
Tune to a station with a stronger signal.
Q: Is there more noise than on radio in other vehicles?
YES: Consult the radio manufacturer's service center.
NO: Check that there is no noise.
STEP 3. Check that the noise fades away when the vehicle harness is
moved away from the radio (if the harness is not in the proper position).
Q: Does the noise fade away when the vehicle harness is moved any from
the radio (If the harness is not in the proper position)?
YES: Consult the radio manufacturer's service center.
NO: If there is more noise than other radios, consult the radio
manufacturer's service center.
INSPECTION PROCEDURE 11: Noise is Overpowering both AM and FM. DIAGNOSIS
STEP 1. Check the state of the antenna.
Q: Is the mast antenna assembled?
YES: Go to Step 2.
NO: Assemble the mast antenna. Check to see that the noise is gone.
STEP 2. Verify that the noise occur when the engine is stopped or the
engine is running.
Q: Does noise occur when the engine is stopped or the engine is running?
When the engine is stopped : Go to Step 3.
When the engine is running :Check the vehicle's noise su
ppressor.
(Refer to

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

INSPECTION PROCEDURE 13: Noise is Detected with Engine Running.
).
STEP 3. Verify that the following actions disappear the noise.
1. Tune to a station with a stronger wave.
2. Extend the antenna completely (Mast antenna).
3. Adjust the sound quality to suppress high tones.
Q: Is the noise eliminated?
YES: Consult the radio manufacturer's service center.
NO: Go to Step 4.
STEP 4. Verify that the radio is correctly grounded
The radio is connected to the ground with an assembling screw.
Q: Is the radio correctly grounded?
YES: Go to Step 5.
NO: Consult the radio manufacturer's service center.
STEP 5. Check the connection of the antenna plug and radio and CD
player.
Q: Is the antenna plug thoroughly connected to the radio and CD player?
YES: Go to Step 7 .
NO: Go to Step 6.
STEP 6. Verify that the noise is eliminated when the antenna plug is
properly attached.
Q: Is the noise eliminated?
YES: Consult the radio manufacturer's service center.
NO: Go to Step 7.
STEP 7. Verify that the antenna is in good condition and is it properly

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor