2004 MITSUBISHI ENDEAVOR service

Fig. 162: Service Specifications Chart (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEALANTS Fig. 163: Sealants Specification Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 6: Special Tool Chart (4 Of 4)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE 7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL PUMP AND AIR CONDITIONING)
(CHECK) GENERATOR DRIVE BELT TENSION CHECK < WHEN USING SCAN TOOL MB991958 > Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly) [MB991824: Vehicle
Communication Interface (V.C.I.)] MB991668: Belt Tension Meter Set
CAUTION: To prevent damage to scan tool MB991958, always

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

REMOVAL SERVICE POINTS << A >> FUEL MAIN PIPE DISCONNECTION 1. Remove the stopper.
Fig. 31: Removing Stopper

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the fuel main pipe while the retainer is pulled up.
CAUTION: Do not bend the resin fuel high-pressure hose.
NOTE: If the retainer is removed, install it after removing the fuel
main pipe.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 35: Holding Engine Assembly With A Chain Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 44: Removing And Installing Camshaft Oil Seal

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Required Special Tools:
MB990767: End Yoke Holder MB991559: Camshaft Oil Seal Adapter MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin
REMOVAL SERVICE POINTS << A >>CAMSHAFT SPROCKET REMOVAL Use s
pecial tools MD998715 and MB990767 to remove the camshaft s
procket.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
Fig. 46: Removing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CAMSHAFT OIL SEAL INSTALLATION 1. A
pply en
gine oil to the camshaft oil seal li
p.
cylinder head.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
REMOVAL SERVICE POINTS << A >>ROCKER ARM AND SHAFT ASSEMBLY REMOVAL 1. Install special tool MD998443 as shown in the illustration so that the lash
adjusters will not fall out.
CAUTION: Never disassemble the rocker arm and shaft
assembly.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 57: Identifying Installation Position Of Valve Spring Compressor Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< VALVE STEM SEAL INSTALLATION 1. Apply a small amount of engine oil to the valve stem seal.
2. Use special tool MD998774 to fill a new valve stem seal in the valve guide
using the valve stem area as a guide. NOTE: Installation position of valve sprin
g compressor special tool
(MD998772) is different between exhaust side and intake
side.
CAUTION:
Valve stem seals cannot be reused. Special tool MD998774 must be used to
install the valve stem seal. Improper
installation could result in oil leaking past the
valve guide.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor