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REMOVAL AND INSTALLATIONFig. 67: Removing/Installing Oil Pan And Oil Screen Component
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A >> ENGINE LOWER OIL PAN REMOVAL
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 70: Screwing In Bolt Into Bolt Hole A
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< ENGINE UPPER OIL PAN INSTALLATION 1. Remove sealant from the oil pan and cylinder block mating surfaces.
2. Degrease the sealant-coated surface and the engine mating surface.
3. Apply a bead of the sealant to the cylinder block mating surface of the engine
oil
pan as shown.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 75: Removing/Installing Crankshaft Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MD998717: Crankshaft Front Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. A
pply a small amount of en
gine oil to the oil seal li
p and then insert.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 78: Identifying Rear Oil Seal With Component
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998718: Crankshaft Rear Oil Seal Installer MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> DRIVE PLATE BOLTS REMOVAL Use special tool MD998781 to secure the drive plate and remove the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 79: Removing Drive Plate Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT REAR OIL SEAL INSTALLATION 1. Apply a small amount of engine oil to the entire circumference of the oil seal
lip.
2. Use special tool MD998718 to tap in the oil seal as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1597 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Required Special Tool:
MD998051: Cylinder Head Bolt Wrench
REMOVAL SERVICE POINT << A >> CYLINDER HEAD ASSEMBLY REMOVAL Use special tool MD998051 to loosen each bolt two or three steps in the order
shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 83: Removing Cylinder Head
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CYLINDER HEAD GASKET INSTALLATION 1. Degrease the cylinder head and cylinder block gasket mounting surfaces.
2. Make sure that the gasket has the proper identification mark for the engine.
Fig. 84: Identifying Cylinder Head Gasket On Cylinder Block With
Identification Mark At Front Top
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Lay the cylinder head gasket on the cylinder block with the identification mark
at the front top.
>>B<< CYLINDER HEAD ASSEMBLY INSTALLATION
CAUTION: Be careful that no foreign material gets into the
cylinder, coolant passages or oil passages. Engine
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1604 of 3870
Required Special Tools:
MB991800: Pulley Holder MB991802: Pin B MD998767: Tensioner Pulley Socket Wrench MD998769: Crankshaft Pulley Spacer
REMOVAL SERVICE POINTS << A >> CRANKSHAFT PULLEY REMOVAL Use special tools MB991800 and MB991802 to remove the crankshaft pulley from
the crankshaft.
CAUTION: Use only the specified special tools, or a damaged
pulley damper could result.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
