2004 MITSUBISHI ENDEAVOR service

Fig. 26: Identifying Lubrication Points

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINTS << A>> PTJ CASE/SPIDER ASSEMBLY REMOVAL
CAUTION: Do not disassemble the spider assembly.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 29: Removin
g Center Bearin
g From Center Bearin
g Bracket Usin
g Special
Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< D>> PTJ BOOT REMOVAL 1. Wipe off grease from the shaft spline.
2. When reusing the PTJ boot, wrap plastic tape around the shaft spline to avoid
damaging the boot. ASSEMBLY SERVICE POINTS >>A<< PTJ BOOT INSTALLATION Wrap plastic tape around the shaft spline, and then install the PTJ boot band (small)
and PTJ boot.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 40: Identifying Lubrication Points (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINTS << A>> TJ CASE < RH> /SPIDER ASSEMBLY < RH> REMOVAL 1. Wipe off grease from the spider assembly and the inside of the TJ case.
2. Clean the spider assembly if water or foreign material is observed. << B>> TJ BOOT < RH> /DOJ BOOT < LH> REMOVAL 1. Wipe off grease from the shaft spline.
2. When reusing the TJ boot or BJ boot, wrap plastic tape around the shaft spline
to avoid dama
ging the boot.
CAUTION: Do not disassemble the spider assembly.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

ASSEMBLY SERVICE POINTS >>A<< DOJ BOOT < LH> /TJ BOOT < RH> INSTALLATION Wrap plastic tape around the shaft spline, and then install the DOJ boot band
(small) and DOJ boot, TJ boot band (small) and TJ boot. >>B<< DOJ BOOT BAND (SMALL) < LH> /DOJ BOOT BAND (LARGE) < LH> INSTALLATION Set the DOJ boot bands at the specified distance in order to adjust the amount of air
inside the DOJ boot, and then tighten the DOJ boot band (small), DOJ boot band
(large) securely.
Standard value (A): 85 +/- 3 mm (3.35 +/- 0.12 inches)
Fig. 41: Identifying DOJ Boot Dimension

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< SPIDER ASSEMBLY < RH> INSTALLATION
CAUTION:
The drive shaft joint use special grease. Do not

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 54: Fastener Tightening Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS Fig. 55: General Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 56: Service Specifications
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 4: Removing & Installing Axle Shafts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal Service Points
2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

Fig. 8: Removing Axle Shaft/ Axle Shaft & Inner Shaft Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Installation Service Points 1. When installing the output shaft, the axle shaft/axle shaft and inner shaft
assembly, be careful that the splined part of the shafts (output shaft and axle
shaft/axle shaft and inner shaft assembly) do not damage the oil seal.
CAUTION: Make sure there is no load on the wheel bearings
before tightening the axle shaft nuts.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

Fig. 11: Exploded View Of Axle Shafts (FWD)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Disassembly Service Points (All-Wheel Drive)
CAUTION: DO NOT disassemble the spider assembly.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor