2004 MITSUBISHI ENDEAVOR service

Fig. 42: Coil Spring Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 43: Service Specifications

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LUBRICANT SPECIFICATIONS Fig. 44: Lubricant Specifications

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2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 2: Removing/Installing Headlining
- Vehicles With Sun Roof

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

Fig. 1: A/C Compressor Clutch Relay On Conditioning Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

SERVICE PRECAUTIONS CAUTION LABELS The refrigerant gas warning label must be affixed in the location shown in the
figure on the left. Follow the instructions on the label when servicin
g.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

2. Turn the ignition switch to "ON" position.
3. Diagnose the CAN bus line. Q: Is the check result satisfactory?

YES:
Go to Step 2.
NO:
Repair the CAN bus lines (Refer to
CAN BUS DIAGNOSTICS
TABLE
). Then go to Step 7 .
STEP 2. Recheck for diagnostic trouble code.

Recheck if the DTC is set.
1. Erase the DTC.
2. Turn the ignition switch to "ON" position.
3. Check if the DTC is set.
Q: Is the check result satisfactory?

YES:
It can be assumed that this malfunction is intermittent.
Refer to
HOW TO USE TROUBLESHOOTING/ INSPECTION
SERVICE POINTS
.
NO:
Go to Step 3.
STEP 3. Using scan tool MB991958, check data list item 02: Ambient air
temperature sensor.

1. Connect scan tool MB991958 to the data link connec
tor.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Start the engine.
3. Check the data list.
Item 02: Ambient air temperature sensor.
Check that the ambient temperature matches the displayed value on
the scan tool.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and ambient air
temperature sensor connector A-22 for loose, corroded or damaged
terminals, or terminals pushed back in the connector.NOTE: When this DTC is set and the system is fail-safe
status, the value of service data displays 20°C.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 22: Locating Connector C
-104

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

STEP 6. Check the ambient air temperature sensor.

1. Disconnect ambient air temperature sensor connector A-22.
CAUTION: The ambient air temperature sensor should
be checked without removing it. If the sensor
is removed, it is no longer serviceable.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Q: Is the check result satisfactory?

YES:
Go to Step 2.
NO:
Repair the CAN bus lines (Refer to
CAN BUS DIAGNOSTICS
TABLE
).
Then go to Step 7 .
STEP 2. Recheck for diagnostic trouble code.

Recheck if the DTC is set.
1. Erase the DTC.
2. Turn the ignition switch to "ON" position.
3. Check if the DTC is set.
Q: Is the check result satisfactory?

YES:
It can be assumed that this malfunction is intermittent.
Refer to
HOW TO USE TROUBLESHOOTING/ INSPECTION
SERVICE POINTS
.
NO:
Go to Step 3.
STEP 3. Using scan tool MB991958, check data list item 03: air thermo
sensor.

1. Connect scan tool MB991958 to the data link connec
tor.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Ignition switch: ON
3. Check the data list.
Item 03: air thermo sensor.
Check that the passenger room temperature matches the displayed
value on the scan tool while the engine is cold.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and air thermo sensor
connector C-122 for loose, corroded or damaged terminals, or terminals
pushed back in the connector.

Q: Are A/C-ECU connectors C-16, C-17 and air thermo sensor connector
C-122 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .
NOTE: When this DTC is set and the system is fail-safe
status, the value of service data displays -6°C.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor