2004 DACIA SUPERNOVA Repair Manual

E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 15
INTRODUCTIONIn order to achieve the communication between the injection calculator
a nd the diagnosing tester SAGEM CLIP, the following operations will be
performed:
- the glove compartment is opened and the plastic shield of the diag-
nosing plug, located at the top of the compartment, is taken off; - the tester is connected at the diagnosing plug and across the termi-
nals of the car battery; - the type of the vehicle is selected on the tester;
- the option “Calculator test” is then selected;
- the menu “Injection” is selected.
CAUTION!
1. Connecting or disconnecting the injection calculator to the car cabling
wi ll only be done when the engine is stopped and the car is off-contact.
2. If the contact is on or the engine is running, the terminals of the battery
will no t be loosened or disconnected. Replacing the battery on the car is not
allowed if the engine is running or the contact is on.
3. Loose or oxidized contacts are not allowed at the terminals of the battery,
or im perfect connections at the injection system cabling.
4. Starting the en gi ne with the battery connected to a starting robot is not
allowed. 5. R echarging the batt ery will only be done after disconnecting it from the
car cabling, and it will be done using a 12V charging-station.
DIAGNOSING-INTRODUCTION
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 16
S
TEPS IN DIAGNOSING
INSPECTION OF DEFECTS
This stage is the indispensable start ing-point before any intervention on the car. if the
defect is indicated by the t ester, then remedy it; if no defe ct ha s been signalled by t he
tester, a conformity inspection will ha ve to be made, thus helping t o spot the possible
causes. To do that check on the fol lowing elements:
- the electric circuit corre sponding to the defect which has been signalled;
- the electric connectors along the circuit (oxidized spots, deform ed plugs, etc.);
- the e lectric re sistance that is not i n keeping with the element connected to that
electric circ uit; - the state of the plugs (cut or worn-out insulation, areas with traces of pressing, etc.).
CONFORMITY I NSPECTION
Its aim is to check on the various states and parameters, to detect some anomaly when
the tester failed to find defe cts.
This phase allows:- to diagnose a breakdown or failure without displaying the defe ct corre sponding to
a deficient functioning of the parts or following complaints from the user. - to check the good functioning of the injection system and to ensure no breakdown
or failure will appear immediately aft er the repair ha s been made.
So, this heading concerns a diagnosing of the various states and parameters, unde r
certain inspection conditions.
If a state is defective or a parameter is be yond tolerance, the corre sponding diagnose
page will have to be consulted.
LOCALIZING A DEFECT AFTER USER’S COMPLAINT
If after the inspection of the injection system by means of the CLIP tester (inspection of
defects and i nspection of conform ity) the cause of the user’s c omplaint ha s not be en e limi-
nated, then the logical schema of finding out of the possible causes of the problem will be
used. These schemas will only be used under the following circumstances:- no defect has been shown by the tester;
- no anomaly has been signalled by the inspection of conformity;
- the car does not work properly. DIAGNOSING-INTRODUCTION
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 17
DEFECTUL
1 Lack of c ommunication with the calculator 17-17
2 Calculator 17-18
3 Supply 17-19
4 Circuit of command actuator re lay 17-20
5 Circuit of command petrol -pump relay 17-21
6 Circuit of 1 cylinder injector 17-22
7 Circuit of 2 cylinder injector 17-23
8 Circuit of 3 cylinder injector 17-24
9 Circuit of 4 cylinder injector 17-25
10 Circuit of 1 and 4 ignition coil 17-26
11 Circuit of 2 and 3 ignition coil 17-27
12 Revolution ratio sensor information 17-28
13 Anti-start device 17-29
14 Failure to memorize the anti-start code 17-29
15 Circuit of atmospheric pre ssure sensor 17-30
16 Circuit of idle mode adjustment 17-31
17 Circuit of clapper potentiometer 17-32
18 Circuit of water-t emperature sensor 17-33
19 Circuit of air-t emperature sensor 17-34
20 Circuit of canister draining valve 17-35
21 Circuit of oxygen probe 17-36
22 Circuit of oxygen probe heating 17-37
23 Circuit of detonation probe 17-38
24 Car speed inform ation 17-39
25 Circuit of command air-c onditioning compressor relay 17-40
26 Water-temperature warning circuit 17-41
27 Circuit of command low-speed ventilator relay (air-c onditioned car) 17-42
28 Circuit of command high-speed ventilator relay (air-conditioned car) 17-43
29 Circuit of command ventilator relay (air-conditioned car) 17-44
30 Functional failure of oxygen probe 17-45
31 Pollutant combustion misfire / Disruptive combustion misfire 17-46
32 Combustion misfire at cylinders 1, 2, 3 and 4 17-47
DIAG NOSING-INTERPRETING THE DEFECTS
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 18
DIAG
NOSING-INTERPRETING THE DEFECTS
LACK OF COMMUNICATION WITH THE CALCULATOR
LACK OF
COMMUNICA-
TION
SUGGESTIONS
Try the tester on a different car
Check:
- the connection between the tester and the diagnosing plug (state of the cable)
- the fuse s S3 and S4 in the engine compartment, and S15 in the passenger cabin.
Remedy if necessary.
Check at the diagnosing plug the presence of +12V for pin 16 and the mass for pin 5.
Remedy if necessary.
Connect the 90-way terminal-tester instead of the injection calculator and check the
insulation, the continuity and the absence of parasitic resistances along the following
ci rcu its:
-pin 28 of calc ulator ♦ mass
-pin 33 of calc ulator ♦ mass
-pin 3 of calculator ♦ mass
-pin 56 of calculator ♦ pin 7 of diagnosing plug
-pin 28 of calculator ♦pin 15 of diagnosing plug
-pin 28 of calculator ♦fuse S3 in the engine compartment
-pin 28 of calculator ♦ fuse S4 in the engine compartment.
Remedy if necessary.
AFTER
REPAIR
1.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 19
DIAG
NOSING-INTERPRETING THE DEFECTS
DEFECT
PRESENTCOMPUTER
1. Brea kdown computer
2. Brea kdown zones memory of protection
3. Breakdown zones memory antistarting up
SUGGESTIONS
Non-conforming or faulty calculator
Change the calculator
Do not immediately change the calculator
Perform the following procedure:
- set the contact and enter a dialogue with the calculator
- erase th e defect memorized by th e calculator
- take contact and wait till the dialogue with the calculator is lost
- se t contact and enter a dialogue with the calculator.
If the defect is still there, redo this procedure.
If after the fifth attempt of erasing the “calculator” defect is still
there, change the injection calculator.1.
2.
AFTER REPAIR Erase memorized defects.
2.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 20
DIAG
NOSING-INTERPRETING THE DEFECTS
DEFECT
PRESENT
OR MEMO-
RIZED3.SUPPLY
1. Breakdown + 12V after the actuator relay 238 (D)
2. Breakdown + 12V after the contact (D.C)
SUGGES TIONSConditions of breakdown detection by the calculator:
-tak e the contact and wait till dialogue with the tester is lost
-put the contact and enter dialogue.
Conditions of performing the diagnosing:
-defec t is present.
Check the state of the battery and the connections to the mass.
Remedy if necessary.
Check the connecting and the state of the connector of 238 relay.
Change the connector if necessary.
Check the presence of +12V at the pole 3 of 238 relay.
Remedy the circuit to fuse S
1.
Take plug 5 out of the connector of 238 relay.
Check, after setting the contact, the presence of +12V at the pole 5 of
238 re lay.
Change relay if necessary.
Check insulation and the continuity of the circuit:
pin 66 of calculator
® pole 5 of actu ator relay 238.
Remedy if necessary.
Disconnect an element at a time (injector, canister draining valve, probe
O
2) and check the presence of +12 V for each of them.
Change the faulty element.
1.
2. The defe
ct is not active because it causes the loss of dialogue with the
tester
AFTER REPAIR
Er ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 21
DIAG
NOSING-INTERPRETING THE DEFECTS
CIRCUIT OF COMMAND ACTUATOR RELAY
1. Circuit of command or short-circuit to the mass of the circuit to-
wards pin 39 of the calculator
2.
Short-circ uit a t 12V a long the c irc uit tow a rds p in 39 of the c a lc ula tor
4.
SUGGESTIONSConditions of breakdown detection by the calculator:
-tak e the contact and wait till dialogue with the tester is lost
-put th e contact and enter dialogue.
Condition of performing the diagnosing:
-defec t is present.
REMARK : This defect has priority and should be dealt with be-
fore the following ones.
Check the state of the battery and the connections to the mass.
Remedy if necessary.
Check the connecting and the state of the connector of 238 relay.
Change the connector if necessary.
Check the presence of +12V at the pole 1 of 238 relay.
Remedy the circuit to fuse S
1 in the engine compartment.
Check the coil of the 238 actuator relay.
Change relay if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation and
the continuity along the circuit:
pin 39 of calculator
♦ pole 2 of actu ato r r elay 2 38.
Remedy if necessary.
The proble m is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
AFTER REPAIR Er
ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
DEFECT
PR ESENT
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 22
DIAG
NOSING-INTERPRETING THE DEFECTS
CIRCUIT OF COMMAND PETROL PUMP
1. Open circuit or short-circuit to the mass of the circuit towards pin 68 of the c alculator
2. Short-circuit at 12V along the circuit towards pin 68 of the calculatorDEFECT
PRESENT
SUGGESTIONS
Conditions of breakdown detection by the calculator:
-tak e the contact and wait till dialogue with the tester is lost
-put the contact and enter dialogue.
Condition of performing the diagnosing:
-defec t is present.
REMARK : This defect has priority and should be dealt with before
the following ones.
Check the connection and the state of the 236 petrol pump connector.
Change connector if necessary.
Check, after setting the contact, the presence of +12V at the pole 1 of 236 petrol pump.
Remedy if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation
and the co ntinuity along the circuit:
pin 68 of calculator
♦ pole 2 of the 236 petrol pump.
Remedy if necessary.
Check the coil of the 236 petrol pump.
Remedy if necessary.
The prob lem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an
electric shock.
The cause of the destruction must be found before mounting a new
calculator.
AFTER
R EPAIREr ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
5.
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