2002 NISSAN TERRANO clutch

INSTALLATION
IInsert Tool into clutch disc hub when installing clutch cover and
disc.
ITighten bolts in numerical order.
IBe careful not to allow grease to contaminate clutch fac-
ing.
YCL026
CLUTCH DISC AND CLUTCH COVER
Clutch Cover and Flywheel (Cont'd)
CL-13

General Specifications
CLUTCH CONTROL SYSTEM
Type of clutch control Hydraulic
CLUTCH MASTER CYLINDER
Inner diameter mm (in) 15.87 (5/8)
CLUTCH OPERATING CYLINDER
Inner diameter mm (in)
LHD 17.46 (11/16)
RHD 19.05 (3/4)
CLUTCH DISC
Unit: mm (in)
Engine TD27Ti ZD30DDTi
Model 250 260
Facing size
(Outer dia. x inner dia. x
thickness)250 x 160 x 3.7
(9.84 x 6.30 x 0.1457)
Thickness of disc assembly
under load7.9 - 8.3 (0.311 - 0.327)
Under a load of 5,884 N
(600 kg, 1,323 lb)
CLUTCH COVER
Engine TD27Ti ZD30DDTi
Model 250 260
Full load N (kg, lb) 5,884 (600, 1,323) 6,760 (689, 1,520)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Handle LHD RHD
Pedal height*227 - 237
(8.94 - 9.33)210 - 220
(8.27 - 8.66)
Pedal stroke 155 - 160 (6.10 - 6.30)
Pedal free play
(Backlash at clevis)1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of melt sheet to surface of pedal
pad
CLUTCH DISC
Unit: mm (in)
Engine TD27Ti ZD30DDTi
Disc model 250 260
Rear limit of facing
surface to rivet head0.3 (0.012)
Runout limit of facing 1 (0.04)
Distance of runout
check point (from the
hub center)120 (4.72)
Maximum of spline
backlash of spline (at
outer edge of disc)1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Engine TD27Ti ZD30DDTi
Cover model 250 260
Diaphragm spring height 36.5 - 38.5 (1.437 - 1.516)
Uneven limit of dia-
phragm spring toe height
ªAº0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-14

Component Description
CRANKSHAFT POSITION SENSOR (TDC)
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with four protrusions)
installed to the clutch housing. The datum signal output is detected
at ATDC 30É and sent to the ECM. The sensor signal is used for
fuel injection control and fuel injection timing control.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P0335
0407IAn improper signal from the sensor is detected by
ECM during engine running and cranking.IHarness or connectors
(The sensor circuit is open)
ICrankshaft position sensor (TDC)
DTC Confirmation Procedure
IIf DTC P1240 is displayed same time, perform trouble diag-
nosis for DTC P1240 first.
IBefore performing the following procedure, confirm that
battery voltage is more than 9V.
WITH CONSULT-II
1) Turn ignition switch to ªONº position and select ªDATA MONI-
TORº mode with CONSULT-II.
2) Start engine and run it for at least 3 seconds at above 1,200
rpm.
WITHOUT CONSULT-II
1) Start engine and run it for at least 3 seconds at above 1,200
rpm.
2) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then turn to ªONº position.
3) Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
NEF710
NEF711
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-385

Use the chart below to find out what each wiring
diagram code stands for.
Refer to the wiring diagram code in the alphabetical
index to find the location (page number) of each
wiring diagram.
Code Section Wiring Diagram Name
1STSIG AT A/T 1ST. SIGNAL
2NDSIG AT A/T 2ND. SIGNAL
3RDSIG AT A/T 3RD. SIGNAL
4THSIG AT A/T 4TH. SIGNAL
A/C, M HA MANUAL AIR CONDITIONER
A/CCUT EC AIR CONDITIONER CUT CONTROL
ABS BR ANTI-LOCK BRAKE SYSTEM
ACC/SW EC ACCELERATOR SWITCH (FC)
ACL/SW ECACCELERATOR POSITION
SWITCH
APS AT, ECACCELERATOR POSITION SEN-
SOR
AT/C EC A/T CONTROL
AUDIO EL AUDIO
BA/FTS ATA/T FLUID TEMPERATURE SEN-
SOR AND TCM POWER SUPPLY
BACK/L EL BACK-UP LAMP
BOOST ECTURBOCHARGER BOOST SEN-
SOR
BRK/SW EC BRAKE SWITCH
CHARGE SC CHARGING SYSTEM
CHIME EL WARNING CHIME
CIGAR EL CIGARETTE LIGHTER
CKPS ECCRANK SHAFT POSITION SEN-
SOR (OBD)
CLOCK EL CLOCK
COOL/F EC COOLING FAN CONTROL
D/LOCK EL POWER DOOR LOCK
DEF EL REAR WINDOW DEFOGGER
DTRL ELHEADLAMP Ð WITH DAYTIME
LIGHT SYSTEM
ECMRLY EC ECM RELAY
ECTS ECENGINE COOLANT TEMPERA-
TURE SENSOR
EGRC/V ECEGR VALVE AND EVAP CANISTER
PURGE CONTROL SOLENOID
VA LV E
EGVC/V EC EGR VOLUME CONTROL VALVE
ENGSS AT ENGINE SPEED SIGNAL
F/FOG EL FRONT FOG LAMP
Code Section Wiring Diagram Name
FTS ATA/T FLUID TEMPERATURE SEN-
SOR
GLOW EC QUICK GLOW SYSTEM
H/AIM ELHEADLAMP AIMING CONTROL
SYSTEM
H/LAMP EL HEADLAMP
HEATER HA HEATER SYSTEM
HEATUP EC HEAT UP SWITCH
HLC EL HEADLAMP CLEANER
HORN EL HORN
HSEAT EL HEATED SEAT
ILL EL ILLUMINATION
INJPMP ECELECTRONIC CONTROL FUEL
INJECTION PUMP
INT/L EL INTERIOR AND MAP LAMPS
INT/V ECINTAKE AIR CONTROL VALVE
CONTROL SOLENOID VALVE
LPSV ATLINE PRESSURE SOLENOID
VA LV E
MAFS EC MASS AIR FLOW SENSOR
MAIN ATMAIN POWER SUPPLY AND
GROUND CIRCUIT
MAIN ECMAIN POWER SUPPLY AND
GROUND CIRCUIT
METER ELSPEEDOMETER, TACHOMETER,
TEMP. AND FUEL GAUGES
MIL/DL ECMIL AND DATA LINK CONNEC-
TORS
MIRROR EL DOOR MIRROR
MULTI ELREMOTE KEYLESS ENTRY SYS-
TEM
NATS EL NISSAN ANTI-THEFT SYSTEM
NLS EC NEEDLE LIFT SENSOR
NONDTC AT NON-DETECTABLE ITEMS
OILPSW EC OIL PRESSURE SWITCH
OVRCSV ATOVER RUN CLUTCH SOLENOID
VA LV E
PNP/SW ATPARK/NEUTRAL POSITION
SWITCH
PNP/SW EC NEUTRAL POSITION SWITCH
R/FOG EL REAR FOG LAMP
REMOTE ELAUDIO (REMOTE CONTROL
SWITCH)
S/LOCK ELPOWER DOOR LOCK-SUPER
LOCK
S/SIG EC START SIGNAL
WIRING DIAGRAM CODES (CELL CODES)
EL-291

Code Section Wiring Diagram Name
SROOF EL SUNROOF
SRS RSSUPPLEMENTAL RESTRAINT SYS-
TEM
SSV/A AT SHIFT SOLENOID VALVE A
SSV/B AT SHIFT SOLENOID VALVE B
START SC STARTING SYSTEM
STOP/L EL STOP LAMP
SWL/V ECSWIRL CONTROL VALVE CON-
TROL SOLENOID VALVE
TAIL/L ELPARKING, LICENSE, TAIL AND
STOP LAMPS
TCV ATTORQUE CONVERTER CLUTCH
SOLENOID VALVE
THEFT ELVEHICLE SECURITY (THEFT
WARNING) SYSTEM
THLCNT ECTHROTTLE CONTROL SOLENOID
VA LV ECode Section Wiring Diagram Name
TURN ELTURN SIGNAL AND HAZARD
WARNING LAMP
TVC&SO EC TVC AND SHUT OFF
VNT ECVARIABLE NOZZLE TURBO-
CHARGER CONTROL SOLENOID
VA LV E
VSS EC VEHICLE SPEED SENSOR
VSSA/T ATVEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR)
VSSMTR AT VEHICLE SPEED SENSOR MTR
WARN EL WARNING LAMPS
WINDOW EL POWER WINDOW
WIP/R EL REAR WIPER AND WASHER
WIPER EL FRONT WIPER AND WASHER
WIRING DIAGRAM CODES (CELL CODES)
EL-292

CRANKSHAFT FRONT OIL SEAL
1. Remove the front cover. Refer to ªTIMING GEARº.
2. Remove front oil seal with a suitable tool.
3. Apply engine oil to new oil seal and install oil seal using a suit-
able tool.
CRANKSHAFT REAR OIL SEAL
1. Remove oil pan assembly. Refer to EM-22, ªOIL PANº.
2. Remove clutch cover assembly.
3. Remove flywheel and rear plate.
4. Remove oil seal retainer assembly.
5. Apply a continuous bead of liquid gasket to rear oil seal
retainer.
a. Coat of liquid gasket should be maintained within 2.0 to 3.0
mm (0.079 to 0.118 in) dia. range.
b. Attach oil seal retainer to cylinder block within five min-
utes after coating.
c. Wait at least 30 minutes before refilling engine oil or start-
ing engine.
d. Use Genuine Liquid Gasket or equivalent.
SEM358G
FEM044
SLC822
FEM053
OIL SEAL REPLACEMENTZD
EM-51

OIL SEAL INSTALLING DIRECTION
IWhen installing a new front or rear oil seal, make sure its
mounting direction is correct.
CRANKSHAFT FRONT OIL SEAL
1. Remove protecting cover.
2. Remove radiator shroud.
3. Remove cooling fan.
4. Remove drive belts.
5. Remove crank pulley.
6. Remove crankshaft oil seal.
IBe careful not to damage sealing surfaces of crankshaft.
7. Coat new oil seal with engine oil and install it in place.
CRANKSHAFT REAR OIL SEAL
1. Dismount transmission.
2. Remove clutch cover assembly.
3. Remove flywheel and rear plate.
4. Remove oil seal retainer assembly, then remove oil seal.
IBe careful not to damage sealing surfaces of crankshaft.
5. Coat new oil seal with engine oil and install it in place.
SEM715A
SEM644B
SEM217B
OIL SEAL REPLACEMENTTD27Ti
EM-118

ISO 15031-2 Terminology List
All emission related terms used in this publication in accordance with ISO 15031-2 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
***: Not applicable
NEW TERMNEW ACRONYM/
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT DLC for CONSULT Diagnostic connector for CONSULT
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read only
memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission system EVAP system Evaporative emission control system
Exhaust gas recirculation valve EGR valve EGR valve
Exhaust gas recirculation control-BPT valve EGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid valve EGRC-solenoid valve EGR control solenoid valve
ISO 15031-2 TERMINOLOGY LIST
GI-35