DI±202
± DIAGNOSTICSENGINE
396 Author: Date:
2005 SEQUOIA (RM1146U)
16 Check fuel pressure (See page SF±7).
NG Check and repair fuel pump, pressure regulator,
fuel pipe line and filter (See page SF±1).
OK
17 Check intake air temperature and mass air flow rate.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
CHECK:
Check the intake air temperature.
(1) When using hand±held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II /
DATA LIST / ALL / INTAKE AIR.
(2) Read its value displayed on the hand±held tester.
OK:
Equivalent to ambient temperature
CHECK:
Check the air flow rate.
(1) When using hand±held tester, enter the following menu: DIAGNOSIS/ENHANCED OBD II/DATA
LIST/ALL/MAF.
(2) Read its value displayed on the hand±held tester.
OK:
ConditionAir Flow Rate (gm/s)
Ignition switch ON (do not start engine)0
Idling4 to 6
Running without load (2,500 rpm)13 to 20
Idling to quickly acceleratingAir flow rate fluctuates
NG Replace mass air flow meter.
OK
A21026
Component Side
C2
Crankshaft Position Sensor
± DIAGNOSTICSENGINE
DI±213
407 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame records the engine conditions when
a malfunction is detected. When troubleshooting it is useful for determining whether the vehicle was
running or stopped. the engine was warmed up or not, the air±fuel ratio lean or rich, etc. at the time
of the malfunction.
READ VALUE ON HAND±HELD TESTER
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and push the hand±held tester tool main switch ON.
(c) When using hand±held tester, enter the following menu: ºDIAGNOSIS / ENHANCED OBD II / DATA
LIST / ALL / ENGINE SPDº.
The engine speed can be confirmed in DATA LIST using the hand±held tester. If there are no NE sig-
nals from the crankshaft position sensor despite the engine revolving, the engine speed will be indi-
cated as zero. If voltage output of the crankshaft position sensor is insufficient, the engine speed will
be indicated as lower RPM (than the actual RPM).
1 Check resistance of crankshaft position sensor.
PREPARATION:
Disconnect the C2 crankshaft position sensor connector.
CHECK:
Measure the resistance between terminals 1 and 2.
OK:
Standard:
Tester ConnectionSpecified Condition
1 ± 2985 to 1,600 W at cold
1 ± 21,265 to 1,890 W at hot
NOTICE:
º Coldº and ºHotº shown above mean the temperature of
the coils themselves. ºColdº is form ±10°C (14°F) to 50°C
(122°F) and ºHotº is from 50°C (122°F) to 100°C (212°F).
NG Replace crankshaft position sensor.
OK
B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV.
± DIAGNOSTICSENGINE
DI±237
431 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area to read the waveform on the oscilloscope
when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(7) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:
This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (WAIT or ERROR). If the ERROR (AI STATUS NG) is displayed on the tester, stop the
engine for 10 minutes and then try again.
Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.
B17440
A46
Air Switching Valve Connector Wire Harness Side:
± DIAGNOSTICSENGINE
DI±239
433 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
Using the AIR INJ CHECK operation of the SYSTEM CHECK provided in the hand±held tester func-
tion, conditions for air±fuel ratio and pressure in the secondary air injection system passage can be
checked while the secondary air injection system operating. It helps technicians to troubleshoot the
system when it malfunctioning.
Read freeze frame data using a hand±held tester. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle
was moving or stationary, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, and
other data, from the time the malfunction occurred.
1 Check voltage between terminal 1 of air switching valve connector and body
ground.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A46 air switching valve connector.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON and turn the tester ON.
CHECK:
(a) When the air switching valve is operated using the hand±
held tester, measure voltage between terminal A46±1 of
the air switching valve connector and body ground.
(b) Select the following menu items: DIAGNOSIS/EN-
HANCED OBD II/SYSTEM CHECK/ AIR INJ CHECK/
MANUAL OPERATION/OPERATION 1 and 4
HINT:
OPERATION 1: AP:OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 4: AP:OFF, EASV:OPEN, ASV1:CLOSE,
ASV2:CLOSE
NOTICE:
This test only allows technicians to operate the AI system
for 5 seconds. Furthermore, the test can be performed 4
times a trip. If the test is repeated, intervals of at least 30
seconds are required between tests.
While the AI system operation using the hand±held tester
is prohibited, the tester displays the prohibition (WAIT or
ERROR). If the ERROR (AI STATUS NG) is displayed on the
tester, stop the engine for 10 minutes and then try again..
OK:
Standard:
Tester operationTester ConnectionSpecified Condition
Operation 4A46±1 ± Body ground10 V or more
Operation 1A46±1 ± Body groundBelow 1.0 V
NG Go to step 4.
OK
B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV. DI±244
± DIAGNOSTICSENGINE
438 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area search to read the waveform on the oscillo-
scope when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ SYSTEM.
(7) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(8) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:
This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (AI STATUS NG) or ERROR. At this time stop the engine for 10 minutes and then try
again.
Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.
B17438
Wire Harness Side:
Air Pump Connector
A43
DI±246
± DIAGNOSTICSENGINE
440 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
Using the AIR INJ CHECK operation of the SYSTEM CHECK provided in the hand±held tester func-
tion, conditions for air±fuel ratio and pressure in the secondary air injection system passage can be
checked while the secondary air injection system operating. It helps technicians to troubleshoot the
system when it malfunctioning.
Read freeze frame data using a hand±held tester. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle
was moving or stationary, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, and
other data, from the time the malfunction occurred.
1 Check voltage between terminal 2 of air pump and body ground.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A43 air pump connector.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON and turn the tester ON.
CHECK:
(a) When the air pump is operated using the hand±held tes-
ter, measure the voltage between terminal A43±2 of the
air injection driver connector and body ground.
(b) Select the following menu items: DIAGNOSIS/EN-
HANCED OBD II/SYSTEM CHECK/ AIR INJ CHECK/
MANUAL OPERATION/OPERATION 1 and 3
HINT:
OPERATION 1: AP:OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 3: AP:ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
NOTICE:
This test only allows technicians to operate the AI system
for 5 seconds. Furthermore, the test can be performed 4
times a trip. If the test is repeated, intervals of at least 30
seconds are required between tests.
While the AI system operation using the hand±held tester
is prohibited, the tester displays the prohibition (WAIT or
ERROR). If the ERROR (AI STATUS NG) is displayed on the
tester, stop the engine for 10 minutes and then try again..
OK:
Standard:
Tester operationTester ConnectionSpecified Condition
Operation 3A43±2 ± Body ground10 V or more
Operation 1A43±2 ± Body groundBelow 1.0 V
NG Go to step 4.
OK
A23542
Normal Catalyst Deteriorated Catalyst
Waveform of
A/F Sensor
in front of TWC
Waveform of
HO2 Sensor
behind TWCVoltage output when active air±fuel ratio control not performed
3.5 V
3.0 V
1.0 V
0 V
10 seconds 10 seconds DI±252
± DIAGNOSTICSENGINE
446 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
If either of the voltage outputs of the Air±Fuel Ratio (A/F) or Heated Oxygen (HO2) sensors does not
fluctuate, or either of the sensors makes a noise, the sensor may be malfunctioning.
If the voltage outputs of both the sensors remain lean or rich, the air±fuel ratio may be extremely lean
or rich. In such cases, perform the following A/F CONTROL using a hand±held tester.
If the Three±Way Catalytic Converter (TWC) has deteriorated, the HO2 sensor (located behind the
TWC) voltage output fluctuates up and down frequently, even under normal driving conditions (active
air±fuel ratio control is not performed).
A/F CONTROL
HINT:
Hand±held tester only:
Malfunctioning areas can be identified by performing the A/F CONTROL function provided in the ACTIVE
TEST. The A/F CONTROL function can help to determine whether the Air±Fuel Ratio (A/F) sensor, Heated
Oxygen (HO2) sensor and other potential trouble areas are malfunctioning.
The following instructions describe how to conduct the A/F CONTROL operation using a hand±held tester.
(1) Connect a hand±held tester to the DLC3.
(2) Start the engine and turn the tester ON.
(3) Warm up the engine at an engine speed of 2,500 rpm for approximately 90 seconds.
(4) On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE
TEST / A/F CONTROL.
(5) Perform the A/F CONTROL operation with the engine in an idling condition (press the RIGHT
or LEFT button to change the fuel injection volume).
(6) Monitor the voltage outputs of the A/F and HO2 sensors (AFS B1S1 and OS2 B1S2) displayed
on the tester.
HINT:
The A/F CONTROL operation lowers the fuel injection volume by 12.5 % or increases the injection
volume by 25 %.
Each sensor reacts in accordance with increases and decreases in the fuel injection volume.
+25 %
±12.5 %
More than 3.35 V
Less than 3.0 V
1
A/F Sensor (Sensor 1)
Output Voltage
Injection volume
Output voltage
HO2 Sensor (Sensor 2)
Output VoltageMain Suspected
Trouble Areas
OK
+25 %
±12.5 %
More than 3.35 V
Less than 3.0V
Injection volume
Output voltage
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
A/F sensor+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG OK
OK
OK
Almost
no reaction
'
Almost
no reaction Almost
no reaction
Almost
no reaction
Case
2
3
4
A/F sensor circuit A/F sensor heater
HO2 sensor
HO2 sensor circuit HO2 sensor heater
(Air±fuel ratio extremely
lean or rich)Injector
Gas leakage from
exhaust system Fuel pressure
± DIAGNOSTICSENGINE
DI±253
447 Author: Date:
2005 SEQUOIA (RM1146U)
Standard:
Tester Display
(Sensor)Injection VolumesStatusVoltages
AFS B1S1
(A/F)+25 %RichLess than 3.0
AFS B1S1
(A/F)±12.5 %LeanMore than 3.35
O2S B1S2
(HO2)+25 %RichMore than 0.55
O2S B1S2
(HO2)±12.5 %LeanLess than 0.4
NOTICE:
The Air±Fuel Ratio (A/F) sensor has an output delay of a few seconds and the Heated Oxygen (HO2)
sensor has a maximum output delay of approximately 20 seconds.
Following the A/F CONTROL procedure enables technicians to check and graph the voltage outputs
of both the A/F and HO2 sensors.
To display the graph, select the following menu items on the tester: DIAGNOSIS / ENHANCED OBD
II / ACTIVE TEST / A/F CONTROL / USER DATA / AFS B1S1 and O2S B1S2, and press the YES but-
ton and then the ENTER button followed by the F4 button.