Page 1537 of 1897
PP0V6-02
- PREPARATIONSTEERING
PP-47
97 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Belt tension gaugeDrive belt
Caliper gaugePS vane pump
Vernier calipersPS vane pump
Dial indicatorPS gear
Feeler gaugePS vane pump
MicrometerPS vane pump
Torque wrench
Page 1539 of 1897
PP0V5-02
PP-46
- PREPARATIONSTEERING
96 Author: Date:
2001 AVALON (RM808U)
RECOMMENDED TOOLS
09025-00010Torque Wrench (30 kgf-cm)PS vane pump
PS gear
09042-00010Torx Socket T30 .Tilt steering column
09904-00010Expander Set .
09905-00012Snap Ring No.1 Expander .
09905-00013Snap Ring Pliers .
Page 1541 of 1897
PP0V4-05
PP-42
- PREPARATIONSTEERING
92 Author: Date:
2001 AVALON (RM808U)
STEERING
SST (Special Service Tools)
09023-38200Union Nut Wrench 12mmPS gear
09023-38400Union Nut Wrench 14mmPS vane pump
PS gear
09249-63010Torque Wrench AdaptorPS vane pump
09521-24010Drive Shaft Boot Clamping ToolPS gear
09527-2001 1Rear Axle Shaft Bearing RemoverPS gear
09612-00012Rack & Pinion Steering Rack
Housing StandPS gear
09612-07010Main Shaft Retaining Ring
Remover & ReplacerTilt steering column
09612-2201 1Tilt Handle Bearing ReplacerPS gear
09612-24014Steering Gear Housing Overhaul
Tool SetPS gear
(09613-2201 1)Steering Rack Shaft Bushing
Puller
09616-0001 1Steering Worm Bearing Adjusting
SocketPS gear
09631-10021Rack Stopper WrenchPS gear
Page 1545 of 1897
PP0S3-01
PP-24
- PREPARATIONSTARTING
74 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Dial indicatorCommutator
Magnetic fingerSteel ball
PressMagnetic switch terminal kit
Pull scaleBrush spring
SandpaperCommutator
Torque wrench
V-blockCommutator
Vernier calipersCommutator, Brush
Page 1549 of 1897
SS05W-07
SS-40
- SERVICE SPECIFICATIONSAIR CONDITIONING
156 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket2525018
Drive belt adjusting bar bracket x Compressor2525018
Pivot bolt5656041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359
Page 1550 of 1897

SS0BL-04
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
140 Author: Date:
2001 AVALON (RM808U)
AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 - 461 kPa (4.1 - 4.7 kgf/cm2, 58 - 66 psi)
804 - 882 kPa (8.2 - 9.0 kgf/cm2, 117 - 128 psi)
1,138 - 1,236 kPa (11.6 - 12.6 kgf/cm
2, 165 - 179 psi)
1,716 - 1,854 kPa (17.5 - 18.9 kgf/cm2, 249 - 269 psi)
Engine stall revolution2,325 - 2,775 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 - 1 mm (0 - 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock-up point(Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock-up ON
Lock-up OFF
O/D gear Lock-up ON
Lock-up OFF
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
65 - 71 km/h (40 - 44 mph)
122 - 131 km/h (76 - 81 mph)
188 - 198 km/h (117 - 123 mph)
181 - 191 km/h (112 - 119 mph)
113 - 122 km/h (70 - 76 mph)
54 - 59 km/h (34 - 37 mph)
38 - 43 km/h (24 - 27 mph)
22 - 27 km/h (14 - 17 mph)
65 - 71 km/h (40 - 44 mph)
132 - 141 km/h (82 - 88 mph)
54 - 59 km/h (34 - 37 mph)
115 - 124 km/h (71 - 77 mph)
59 - 64 km/h (37 - 40 mph)
Page 1551 of 1897

SS0BM-04
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
SS-25
141 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front side engine mounting insulator x Front frame assembly8082059
Rear engine mounting insulator x Front frame assembly6667048
LH transaxle mounting insulator x Front frame assembly8082059
Engine mounting insulator x Front frame assembly4849035
Transaxle x Engine 17 mm bolt
14 mm bolt66
48670
49048
35
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body Bolt A
(See page AX-35) Bolt B10
11100
11 07
8
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Connector clamp x Valve body6.66758 in.´lbf
Manual valve body x Transaxle case1111 08
Line pressure test plug x Transaxle case7.58069 in.´lbf
Detent spring x Manual valve body1111 08
Oil pipe bracket x Transaxle case101007
Steering gear housing x Front frame assembly1811,850134
Stabilizer bar bracket x Front frame assembly1919514
Stabilizer bar link x Stabilizer bar3940029
Lower suspension arm x Lower ball joint1271,30094
Tie rod end x Steering knuckle4950036
Drive shaft lock nut2943,000217
Direct clutch speed sensor x Transaxle case1111 08
Exhaust manifold bracket x Transaxle case2020015
Exhaust manifold plate2020015
Front frame assembly x Body 19 mm bolt
14 mm bolt
Nut181
32
361,850
330
370134
24
27
Front exhaust pipe x Exhaust center pipe4344032
Exhaust manifold x Front exhaust pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No. 1, No. 2, SL, SLN x Valve body6.66758 in.´lbf
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reservoir pipe x Front frame101007
Page 1552 of 1897
SS-26
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
142 Author: Date:
2001 AVALON (RM808U) Engine hood x Hood hinge
2626519
Engine hanger x Engine2020014
Cruise control actuator x Body131309
RH drive shaft x Rear side engine mounting insulator3233024
Hole cover x Torque converter clutch housing4142030
Floor shift assembly x Body121209