Page 1555 of 1897
SS0G3-06
- SERVICE SPECIFICATIONSBODY
SS-37
153 Author: Date:
2001 AVALON (RM808U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Front bumper upper reinforcement x Body1111 58
Front bumper upper reinforcement x Side support5.45548 in.´lbf
Side support x Body1111 58
Front bumper reinforcement x Body131309
Front bumper cover x Body5.45548 in.´lbf
Fog light assembly x Front bumper cover8.38574 in.´lbf
REAR BUMPER---
Rear bumper arm mounting bracket x Body3334025
Rear bumper reinforcement x Rear bumper arm mounting bracket3334025
Rear bumper cover x Body5.45548 in.´lbf
HOOD---
Hood x Hood hinge131309
Hood lock x Body6.97061 in.´lbf
HOOD SUPPORT---
Hood support x Hood1717513
Hood support x Body1717513
FRONT DOOR---
Outside rear view mirror x Door panel7.88069 in.´lbf
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel Bolt:4.95043 in.´lbf
Door lock x Door panel Nut:5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Outside handle x Key cylinder5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
REAR DOOR---
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
LUGGAGE COMPARTMENT DOOR AND HINGE---
Luggage compartment door x Door hinge arm7.88069 in.´lbf
Door lock x Luggage compartment door5.45548 in.´lbf
Door lock striker x Body5.45548 in.´lbf
Page 1558 of 1897
SS0FT-05
- SERVICE SPECIFICATIONSBRAKE
SS-31
147 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt w/o VSC101007
Master cylinder x Reservoir1.717.515.2 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm
12 mm15
20155
20011
15
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930022
Flexible hose x Shock absorber bracket2930022
Rear brake caliper installation bolt3435025
Rear brake caliper x Flexible hose2930022
Rear brake torque plate x Rear axle carrier4747534
Parking brake pedal bracket x Body6162045
ABS actuator x ABS actuator bracket131309
ABS actuator x ECU3.03127 in.´lbf
ABS & VSC actuator x Actuator bracket131309
ABS (& VSC) actuator bracket x Body1919514
Front speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor installation bolt8.08271 in.´lbf
ABS speed sensor harness clamp bolt5.45548 in.´lbf
Precharge pump x Precharge pump bracket Bolt
Nut8.0
1382
13071 in.´lbf
9
Precharge pump brackt x Body1919514
Precharge pump x Master cylinder pressure sensor8183060
Page 1560 of 1897
SS0EU-02
- SERVICE SPECIFICATIONSCHARGING
SS-23
139 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Cord clamp x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator and brush holder x Rectifier end frame2.02018 in.´lbf
Plate terminal x Rectifier holder3.93935 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5657041
Generator x Adjusting bar1818013
Generator wire x Generator9.810086 in.´lbf
Page 1562 of 1897
SS0EM-01
- SERVICE SPECIFICATIONSCOOLING
SS-15
131 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
RH engine drain plug x EGR cooler77061 in.´lbf
LH engine drain plug x Union on cylinder block131309
Water pump x Cylinder block66053 in.´lbf
Water inlet x Water inlet housing88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Radiator support x Body12.81309
No.1 cooling fan shroud x Radiator5.05044 in.´lbf
No.1 cooling fan x Cooling fan motor6.26355 in.´lbf
No.2 cooling fan shroud x Radiator5.05044 in.´lbf
Page 1563 of 1897
SS0EI-02
- SERVICE SPECIFICATIONSEMISSION CONTROL
SS-1 1
127 Author: Date:
2001 AVALON (RM808U)
EMISSION CONTROL
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Charcoal canister x Body39.240029
LH exhaust manifold x Cylinder head4950063
LH exhaust manifold x A/F sensor4445033
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Front exhaust pipe stay x Front exhaust pipe support bracket3333024
Center exhaust pipe x Tail pipe4344032
Heated oxygen sensor x Front exhaust pipe4445033
Page 1567 of 1897
SS0EG-02
- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-9
125 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head 1st
2nd
Recessed head54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold California
Except California34
20350
20025
15
Exhaust manifold stay x Transmission housing California
Except California34
20350
20025
15
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Main bearing cap x Cylinder block 12 pointed head 1st
2nd
6 pointed head22
Turn 90°
27225
Turn 90°
27516
Turn 90°
20
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block88069 in.´lbf
EGR cooler x Cylinder block99078 in.´lbf
Page 1568 of 1897
SS-10
- SERVICE SPECIFICATIONSENGINE MECHANICAL
126 Author: Date:
2001 AVALON (RM808U) Engine coolant drain union x Cylinder block
3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Transaxle x Engine6465047
No.1 oil pan x Transaxle37.238027
Drive plate x Torque convertor clutch4142030
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame Silver color bolt
Green color bolt44
66450
67032
49
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket25.526019
A/C compressor x No.1 oil pan25.526019
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Fuel inlet hose x Fuel filter2930021
Front exhaust pipe support bracket x No.1 oil pan20.621015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Page 1570 of 1897
SS0EQ-01
- SERVICE SPECIFICATIONSIGNITION
SS-19
135 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head88069 in.´lbf
Camshaft position sensor x Cylinder head88069 in.´lbf
Crankshaft position sensor x Oil pump88069 in.´lbf
