P25474
Camshaft Position Sensor
1
2
1
2B±W
B±RL
BR LECM
G22+
NE+
NE±
E2
E10
E10E11
2410
Crankshaft Position SensorB±R16
± DIAGNOSTICSENGINE (1MZ±FE)
DI±287
522 Author: Date:
DTC P0335 Crankshaft Position Sensor ºAº Circuit
Malfunction
CIRCUIT DESCRIPTION
Crankshaft position sensor (NE signal) consists of a signal plate and pickup coil.
The NE signal plate has 34 teeth and is mounted on the crankshaft. The NE signal sensor generates 34
signals for every engine revolution. The ECM detects the standard crankshaft angle based on the G22 sig-
nals, and the actual crankshaft angle and the engine speed by the NE signals.
DTC No.DTC Detecting ConditionTrouble Area
P0335
No crankshaft position sensor signal to ECM during cranking
(2 trip detection logic)Open or short in crankshaft position sensor circuit
Crankshaft position sensor
P0335No crankshaft position sensor signal to ECM with engine
speed 600 rpm or more (2 trip detection logic)
Crankshaft osition sensor
Starter
ECM
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Perform troubleshooting of DTC P0335 first. If no trouble is found, troubleshoot the following mechani-
cal systems.
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
DI07U±06
DI±290
± DIAGNOSTICSENGINE (1MZ±FE)
525 Author: Date:
DTC P0340 Camshaft Position Sensor Circuit
Malfunction
CIRCUIT DESCRIPTION
Camshaft position sensor (G22 signal) consist of a signal plate and pickup coil.
The G22 signal plate has one tooth, on its outer circumference and is mounted on the left bank camshafts.
When the camshafts rotate, the protrusion on the signal plate and the air gap on the pickup coil change,
causing fluctuations in the magnetic field and generating an electromotive force in the pickup coil.
The NE signal plate has 34 teeth and is mounted on the crankshaft. The NE signal sensor generates 34
signals for every engine revolution. The ECM detects the standard crankshaft angle based on the G22 signal
and the actual crankshaft angle and the engine speed by the NE signals.
DTC No.DTC Detecting ConditionTrouble Area
P0340
No camshaft position sensor signal to ECM during cranking
(2 trip detection logic)Open or short in camshaft position sensor circuit
Camshaft position sensor
P0340No camshaft position sensor signal to ECM with engine speed
600 rpm or more
Camshaft osition sensor
Starter
ECM
WIRING DIAGRAM
Refer to DTC P0335 (Crankshaft Position Sensor ºAº Circuit Malfunction) on page DI±287 .
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check resistance of camshaft position sensor (See page IG±1).
Reference INSPECTION USING OSCILLOSCOPE
Refer to DTC P0335 on page DI±287.
NG Replace camshaft position sensor.
OK
DI07V±06
DI±294
± DIAGNOSTICSENGINE (1MZ±FE)
529 Author: Date:
(1) Connect the OBD II scan tool or TOYOTA hand±held tester to the DLC3.
(2) Start and warm up the engine with all accessories switched OFF.
(3) Run the vehicle at 70 ~ 90 km/h (43 ~ 56 mph) for 3 min. or more.
(4) Idle the engine for about 2 min.
(5) Do steps (3) and (4) again.
(6) Stop at safe place and turn the ignition switch OFF.
(7) Do step (2) to (5) again.
(8) Check the READINESS TESTS mode on the OBD II scan tool or TOYOTA hand±held tester.
If COMPL is displayed and the MIL does not light up, the system is normal.
If INCMPL is displayed and the MIL does not light up, run the vehicle steps (2) to (6) from some times and
check it.
HINT:
INCMPL is displayed when either condition (a) or (b) exists.
(a) The system check is incomplete.
(b) There is a malfunction in the system.
If there is a malfunction in the system, the MIL light up after step (7) above is done.
(2trip detection logic)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
TOYOTA hand±held tester
1 Connect TOYOTA hand±held tester, and read value of EGR gas temperature.
PREPARATION:
(a) Connect the TOYOTA hand±held tester to the DLC3.
(b) Warm up the engine.
CHECK:
Read EGR gas temperature on TOYOTA hand±held tester during idling.
OK:
EGR gas temperature : 55C (415F) ~ 1505C (3025F) (Not immediately after driving)
HINT:
If there is an open circuit, TOYOTA hand±held tester indicates 3.15C (37.65F).
If there is an short circuit, TOYOTA hand±held tester indicates 159.35C (318.75F).
OK Go to step 4.
NG
DI±302
± DIAGNOSTICSENGINE (1MZ±FE)
537 Author: Date:
DTC P0402 Exhaust Gas Recirculation Flow
Excessive Detected (Ex CA Spec.)
CIRCUIT DESCRIPTION
Refer to DTC P0401 (Exhaust Gas Recirculation Flow Insufficient Detected) on page DI±292.
DTC No.DTC Detecting ConditionTrouble Area
P0402
When EGR cut±off, lift amount of EGR valve is
2.6 mm (0.1 in.) or more
(2 trip detection logic)
EGR valve stuck open
VSV for EGR open malfunction
Short in VSV circuit for EGR
Open or short in EGR valve position sensor circuit
EGR valve position sensor
ECM
See DTC P0401 (Exhaust Gas Recirculation Flow Insufficient Detected) on See page DI±292 for SYS-
TEM CHECK DRIVING PATTERN and WIRING DIAGRAM.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
TOYOTA hand±held tester
1 Check connection and blockage of vacuum hose.
NG Repair or replace vacuum hose.
OK
2 Check VSV for EGR (See page DI±292, step 5).
OK Go to step 4.
NG
DI07X±06
FI6514
OX Signal Waveform (Oscilloscope)
1 V
0 V
200 m sec./Division
DI±306
± DIAGNOSTICSENGINE (1MZ±FE)
541 Author: Date:
(a) Connect the TOYOTA hand±held tester to the DLC3, or connect the probe of the oscilloscope between
terminals OXR1, OXL1, OXS and E1 of the ECM connector.
(b) Start engine and warm it up with all accessories switched OFF until water temp. is stable.
(c) Race the engine at 2,500 ~ 3,000 rpm for about 3 min.
(d) After confirming that the waveform of the heated oxygen sensor, bank 1, 2 sensor 1 (OXR1, OXL1),
oscillate around 0.5 V during feedback to the ECM, check the waveform of the heated oxygen sensor,
bank 1 sensor 2 (OXS).
HINT:
If there is a malfunction in the system, the waveform of the
heated oxygen sensor, bank 1 sensor 2 (OXS), is almost the
same as that of the heated oxygen sensor, bank 1, 2 sensor 1
(OXR1, OXL1), on the left.
There are some cases where, even though a malfunction
exists, the MIL may either light up or not light up.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held theater or OBD II scan tool. Because freeze frame re-
cords the engine conditions when the malfunction is detected, when troubleshooting it is useful for determin-
ing whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich,
etc. at the time of the malfunction.
1 Are there any other codes (besides DTC P0420) being output?
YES Go to relevant DTC chart.
NO
2 Check gas leakage on exhaust system.
NG Repair or replace.
OK
A00479
Engine Speed
3,000 rpm
2,000 rpm
Idling
IG SW OFF(a)
Warmed up3 min. or so
2 sec. 2 sec.
CheckTime (b)(c)
(d)
± DIAGNOSTICSENGINE (1MZ±FE)
DI±309
544 Author: Date:
CONFIRMATION ENGINE RACING PATTERN
(a) Connect the OBD II scan tool or TOYOTA hand±held tester to the DLC3.
(b) Start engine and warm it up with all accessories switched OFF until water temp. is stable.
(c) Race the engine at 2,500 ~ 3,000 rpm for about 3 min.
(d) When racing the engine at 3,000 rpm for 2 sec. and 2,000 rpm for 2 sec. alternately, check the wave-
form of the heated oxygen sensor (bank 1 sensor 2).
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0420) being output ?
YES Go to relevant DTC chart.
NO
2 Check gas leakage on exhaust system.
NG Repair or replace.
OK
A07447
Vapor Pressure Sensor
2J2
9J23
B±Y
V
VSV for EVAP
LG
AA
2
1ECM
5V
VC
PTNK
E1
E2
EVP1
E01
E01
TPC
3
2
Engine Rom J/B
MREL VSV for Vapor
Pressure Sensor
II3
EB
B±W
W±BL±R Y
1BRE10
E7
E10
E72
17
18
7
9
E78
EFI Relay
IA1 L±RY Y
ID1 II13
5
1
II1 BR
BR
ID1 E10
B±Y
J28 J27
B
ID1 10
1
2
ID12 2A
7 1
2C5
2K 53
2
1 EFI
B±WFL MAIN
From
24
B+
J28E B±YB
B±Y
B±Y
V
J35
J35C
C Junction
Connector
Junction
ConnectorJunction
Connector DI±312
± DIAGNOSTICSENGINE (1MZ±FE)
547 Author: Date:
WIRING DIAGRAM
INSPECTION PROCEDURE
If DTCs P0441, P0446, P0450 or P0451 is output after DTC P0440, first troubleshoot DTCs P0441,
P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 next.
Ask the customer whether, after the MIL came on, the customer found the fuel tank cap loose and tight-
ened it. Also ask the customer whether the fuel tank cap was loose when refuelling. If the fuel tank cap
was not loose, it was the cause of the DTC. If the fuel tank cap was not loose or if the customer was
not sure if it was loose, troubleshoot according to the following procedure.
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.
± DIAGNOSTICSENGINE (1MZ±FE)
DI±319
554 Author: Date:
DTC No.DTC Detecting ConditionTrouble Area
Pressure in charcoal canister does not drop during purge con-
trol (2 trip detection logic)
P0441During purge cut±off, pressure in charcoal canister is very low
compared with atmospheric pressure
(2 trip detection logic)Open or short in VSV circuit for EVAP
Open or short in VSV circuit for vapor pressure sensor
Open or short in vaporpressure sensor circuit
When VSV for vapor pressure sensor is OFF, ECM judges that
there is no continuity between vapor pressure sensor and
charcoal canister (2 trip detection logic)
Open or short in vapor pressure sensor circuit
VSV for EVAP
VSV for vapor pressure sensor
Vapor pressure sensor
P0446
When VSV for vapor pressure sensor is ON, ECM judges that
there is no continuity between vapor pressure sensor and fuel
tank (2 trip detection logic)
Va o r ressure sensor
Vacuum hose cracks, holed blocked, damaged or
disconnected ((1), (4), (5),(6) and (7) in fig. 1)
Charcoal canister cracks, holed or damaged
F l t k fill h k l k d d dAfter purge cut off operates, pressure in charcoal canister is
maintained at atmospheric pressure
(2 trip detection logic)Fuel tank over fill check valve cracked or damaged
WIRING DIAGRAM
Refer to DTC P0440 (Evaporative Emission Control System Malfunction) on page DI±311 for the WIRING
DIAGRAM.
INSPECTION PROCEDURE
HINT:
If DTCs P0441, P0446, P0450 or P0451 is output after DTC P0440, first troubleshoot DTCs P0441,
P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 next.
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.
TOYOTA hand±held tester
1 Check VSV connector for EVAP, VSV connector for vapor pressure sensor and
vapor pressure sensor connector for looseness and disconnection.
NG Repair or connect VSV or sensor connector.
OK