Page 1054 of 4592

BR0B3±03
W03263
W03264
BR±40
± BRAKEREAR BRAKE CALIPER
2063 Author: Date:
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1.050 kgf´cm, 76 ft´lbf)
2. DISCONNECT FLEXIBLE HOSE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Insert the flexible hose lock securely in the lock hole in the cali-
per.
(b) Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
(a) Remove the installation bolt.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Remove the caliper from the torque plate.
4. REMOVE 2 BRAKE PADS WITH 4 ANTI±SQUEAL
SHIMS
5. REMOVE 4 PAD SUPPORT PLATES
NOTICE:
At the time of installation, please refer to the following item.
There should be no oil or grease adhering to the friction
surfaces of the pads or disc.
6. REMOVE MAIN PIN
Loosen the main pin installation bolt and remove the main pin.
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
Page 1056 of 4592

BR0B5±02
W03265
BR±42
± BRAKEREAR BRAKE CALIPER
2065 Author: Date:
INSPECTION
1. MEASURE PAD LINING THICKNESS
(See step 1 on page BR±28)
Standard thickness: 10.0 mm (0.394 in.)
Minimum thickness: 1.0 mm (0.039 in.)
2. MEASURE DISC THICKNESS
(See step 2 on page BR±28)
Standard thickness: 10.0 mm (0.394 in.)
Minimum thickness: 9.0 mm (0.354 in.)
3. MEASURE DISC RUNOUT
(See step 3 on page BR±28)
Maximum disc runout: 0.15 mm (0.0059 in.)
If the disc's runout is maximum value or greater, check the bear-
ing play in the axial direction and check the axle hub runout
(See page SA±52). If the bearing play and axle hub runout are
not abnormal, adjust the disc runout or grind it on a ºOn±Carº
brake lathe.
4. IF NECESSARY, ADJUST DISC RUNOUT
(a) Remove the 2 bolts and torque plate.
(b) Remove the hub nuts and the disc. Reinstall the disc in
the position turned 1/5 from its original position on the
hub. Install and torque the hub nuts.
Remeasure the disc runout. Make a note of the runout
and the disc's position on the hub.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
(c) Repeat (b) until the disc has been installed on the 3 re-
maining hub positions.
(d) If the minimum runout recorded in (b) and (c) is less than
0.15 mm (0.0059 in.), install the disc in that position.
(e) If the minimum runout recorded in (b) and (c) is greater
than 0.15 mm (0.0059 in.), replace the disc and repeat
step 3.
(f) Install the torque plate and torque the mounting bolts.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
Page 1059 of 4592
BR0B8±03
W03275
Guide Plate
SpringShoe Strut
ShimAdjuster
Rear Disc Brake
Assembly
Disc
Plug Pin
Shoe Return Spring Rear Shoe Parking Brake
Lever
C±washer
Pin
Front Shoe
Adjuster
Tension Spring
Shoe Hold±down Spring
Shoe Hold±down Spring Cup
High temperature grease Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
47 (475, 34)
± BRAKEPARKING BRAKE
BR±45
2068 Author: Date:
PARKING BRAKE
COMPONENTS
Page 1060 of 4592

BR0B9±03
W03265
R00309
BR3948
R00310
BR±46
± BRAKEPARKING BRAKE
2069 Author: Date:
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1.050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(b) Suspend the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
Release the parking brake lever and remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE SHOE RETURN SPRINGS
Using needle±nose pliers, remove the shoe return springs.
5. REMOVE FRONT SHOE ADJUSTER AND TENSION
SPRING
(a) Slide out the front shoe and remove the shoe adjuster.
(b) Remove the shoe strut with the spring.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Disconnect the tension spring and remove the front shoe.
6. REMOVE REAR SHOE
(a) Slide out the rear shoe.
(b) Remove the tension spring from the rear shoe.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Using needle±nose pliers, disconnect the parking brake
cable from the parking brake shoe lever.
Page 1067 of 4592
BR0BE±02
W03266
ABS Actuator
Cushion
Holder
Cushion
Actuator BracketA/C Tube Clamp
Bracket
N´m (kgf´cm, ft´lbf) : Specified torque
15 (155, 11)5.4 (55, 48 in.´lbf)
19 (195, 14)
19 (195, 14)
± BRAKEABS ACTUATOR (DENSO Made)
BR±53
2076 Author: Date:
COMPONENTS
Page 1068 of 4592
BR0BF±02
W03243
SST BR±54
± BRAKEABS ACTUATOR (DENSO Made)
2077 Author: Date:
REMOVAL
1. REMOVE RIGHT FRONT FENDER LINER
2. REMOVE A/C TUBE CLAMP BRACKET BOLT
3. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09751±36011
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
4. REMOVE ABS ACTUATOR ASSEMBLY
(a) Disconnect the 2 connectors.
(b) Remove the 2 blots, 2 nuts and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
5. REMOVE ABS ACTUATOR
(a) Remove the 2 nuts and ABS actuator from actuator
bracket.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the 2 holders and 3 cushions from the ABS ac-
tuator.
Page 1070 of 4592
BR0BH±03
W03327
Holder
Cushion
CushionA/C Tube Clamp Bracket ABS Actuator
(w/ ECU)
Actuator Bracket
N´m (kgf´cm, ft´lbf): Specified torque
9.0 (92, 80 in.´lbf)
15 (155, 11)
19 (195, 14)
19 (195, 14)
F07215
Actuator ECU
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
2.6 (27, 23 in.´lbf)
BR±56
± BRAKEABS ACTUATOR (BOSCH Made)
2079 Author: Date:
ABS ACTUATOR (BOSCH Made)
COMPONENTS
Page 1071 of 4592
BR0BI±03
W03324
SST
W03325Release Bar
± BRAKEABS ACTUATOR (BOSCH Made)
BR±57
2080 Author: Date:
REMOVAL
1. REMOVE RIGHT FRONT FENDER LINER
2. REMOVE A/C TUBE CLAMP BRACKET BOLT
3. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09751±36011
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
4. DISCONNECT CONNECTOR
Pull out the release bar, and disconnect the connector.
5. REMOVE ABS ACTUATOR ASSEMBLY
Remove the 2 bolts, 2 nuts and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
6. REMOVE ABS ACTUATOR
(a) Remove the 2 nuts and ABS actuator.
Torque: 9.0 N´m (92 kgf´cm, 80 in.´lbf)
(b) Remove the 2 holders and 3 cushions from the ABS ac-
tuator.