LU0K0-01
P11911
- LUBRICATIONOIL PUMP
LU-9
1456 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
HINT:
When repairing the oil pump, the oil pan and strainer should be
removed and cleaned.
1. REMOVE ENGINE WITH TRANSMISSION
(2JZ-GE: See page EM-57)
(2JZ-GTE: See page EM-58)
2. SEPARATE ENGINE AND TRANSMISSION
(2JZ-GE: See page AT-20)
(2JZ-GTE: See page EM-58)
3. INSTALL ENGINE TO ENGINE STAND FOR REMOVAL
4. REMOVE GENERATOR (See page CH-8)
5. REMOVE CRANKSHAFT POSITION SENSOR
(a) Disconnect the sensor connector from the clamp bracket.
(b) Disconnect the sensor connector from the wiring connec-
tor.
(c) 2JZ-GTE:
Disconnect the wire clamp from the cylinder block.
(d) Remove the bolt and position sensor.
6. REMOVE TIMING BELT
(2JZ-GE: See page EM-13)
(2JZ-GTE: See page EM-15)
7. 2JZ-GTE M/T:
REMOVE DRIVE BELT TENSIONER BRACKET
Remove the 2 nuts and tensioner bracket.
8. REMOVE IDLER PULLEY AND CRANKSHAFT TIMING
PULLEY
(2JZ-GE: See page EM-13)
(2JZ-GTE: See page EM-15)
9. REMOVE OIL DIPSTICK AND GUIDE
(a) Remove the bolt.
(b) Pull out the dipstick guide together with the dipstick.
(c) Remove the O-ring from the dipstick guide.
10. REMOVE OIL LEVEL SENSOR
(a) Disconnect the level sensor connector.
(b) Remove the 4 bolts and level sensor.
(c) Remove the gasket from the level sensor.
NOTICE:
Be careful not to drop the oil level sensor when removing
it.
Z17257
Seal WidthAB
4 - 5 mmA
B
P02404
New Gasket LU-18
- LUBRICATIONOIL PUMP
1465 Author: Date:
1997 SUPRA (RM502U)
(b) Apply seal packing to the No.2 oil pan as shown in the il-
lustration.
Seal packing:
Part No. 08826-00080 or equivalent
Install a nozzle that has been cut to a 4 - 5 mm (0.16
- 0.20 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the No.2 oil pan with the 14 bolts and 2 nuts.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
7. INSTALL OIL LEVEL SENSOR
(a) Install a new gasket to the level sensor.
(b) Install the level sensor with the 4 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Connect the level sensor connector.
8. INSTALL OIL DIPSTICK GUIDE AND DIPSTICK
(a) Install a new O-ring on the dipstick guide.
(b) Apply new oil to the O-ring.
(c) Connect the dipstick guide end to the dipstick tube of the
oil pan.
(d) Install the dipstick guide with the bolt.
(e) Install the dipstick.
9. INSTALL CRANKSHAFT TIMING PULLEY AND IDLER
PULLEY
(2JZ-GE: See page EM-19)
(2JZ-GTE: See page EM-21)
10. 2JZ-GTE M/T:
INSTALL DRIVE BELT TENSIONER BRACKET
Torque: 27 N´m (280 kgf´cm, 20 ft´lbf)
11. INSTALL TIMING BELT
(2JZ-GE: See page EM-19)
(2JZ-GTE: See page EM-21)
12. INSTALL CRANKSHAFT POSITION SENSOR
Torque: 9.0 N´m (90 kgf´cm, 80 in.´lbf)
13. INSTALL GENERATOR (See page CH-18)
14. REMOVE ENGINE STAND FROM ENGINE
15. ASSEMBLY ENGINE AND TRANSMISSION
(2LZ-GE: See page AT-24)
(2JZ-GTE: See page EM-65)
16. INSTALL ENGINE WITH TRANSMISSION
(2JZ-GE: See page EM-57)
(2JZ-GTE: See page EM-65)
PP0QD-01
PP-8
- PREPARATIONENGINE MECHANICAL (2JZ-GTE)
54 Author: Date:
1997 SUPRA (RM502U)
ENGINE MECHANICAL (2JZ-GTE)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer Set
(09201-01060)Valve Guide Bushing Remover &
Replacer 6
09202-70020Valve Spring Compressor
(09202-00010)Attachment
09213-70010Crankshaft Pulley Holding Tool
09222-30010Connecting Rod Bushing Remover
& Replacer
09223-15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09248-55040Valve Clearance Adjust Tool Set
(09248-05410)Valve Lifter Press
(09248-05420)Valve Lifter Stopper
09316-6001 1Transmission & Transfer Bearing
Replacer
(09316-0001 1)Replacer PipeCrankshaft front oil seal
Camshaft oil seal
MA01F-02
MA-4
- MAINTENANCEUNDER HOOD
41 Author: Date:
1997 SUPRA (RM502U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the ºFULLº and ºLOWº lines on the see-through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see-through reservoirs.
7. ENGINE DRIVE BELT
Check drive belt for fraying, cracks, wear or oil contamination.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from ºPº to ºLº,
and then shift into ºPº position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re-insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 - 80°C, 158 - 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located
and corrected.
B03051Boots
MA01I-02
- MAINTENANCECHASSIS
MA-7
44 Author: Date:
1997 SUPRA (RM502U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay.
(See page SR-8)
(b) Check the steering linkage for looseness or damage.
Check that:
Tie rod ends do not have excessive play.
Dust seals and boots are not damaged.
Boot clamps are not loose.
2. INSPECT SRS AIRBAG (Seep page RS-9)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
4. INSPECT BALL JOINT DUST COVERS
Visually check the dust covers for damage.
5. INSPECT TRANSMISSION OIL (FLUID) AND
DIFFERENTIAL OIL
Visually check the transmission and differential for oil (fluid)
leakage.
If leakage is found, check for the cause and repair it.
6. REPLACE MANUAL TRANSMISSION OIL
(W58: See page MT-4)
(V160: See page MT-3)
7. REPLACE AUTOMATIC TRANSMISSION FLUID
(2JZ-GE: See page AT-2)
(2JZ-GTE: See page AT-2)
8. REPLACE DIFFERENTIAL OIL (See page SA-60)
SF0GS-02
P12565
Pull
O-Ring
S00910
Engine Wire Clamp
O-Ring
Pull
Fuel
Return
Hose
P11322
Chamber
StagCable
Bracket
P11321(1) (2) (3)(4) SF-20
- SFI (2JZ-GTE)INJECTOR
1346 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE THROTTLE BODY
(See page SF-43)
3. REMOVE OIL DIPSTICK AND GUIDE FOR A/T
(a) Remove the bolt.
(b) Pull out the dipstick guide together with the dipstick.
HINT:
At the time of installation, please refer to the following items.
Apply clean transmission oil to the O-ring, and push in the dip-
stick guide.
(c) Remove the O-ring from the dipstick guide.
HINT:
At the time of installation, please refer to the following items.
Use a new O-ring.
4. REMOVE OIL DIPSTICK AND GUIDE FOR ENGINE
(a) Disconnect the fuel return hose from the clamp of the dip-
stick guide.
(b) Remove the bolt.
(c) Pull out the dipstick guide together with the dipstick.
HINT:
At the time of installation, please refer to the following items.
Apply clean engine oil to the O-ring, and push in the dipstick
guide.
(d) Remove the O-ring from the dipstick guide.
HINT:
At the time of installation, please refer to the following items.
Use a new O-ring.
5. REMOVE AIR INTAKE CHAMBER STAY
Remove the bolt, nut and chamber stay.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
6. DISCONNECT CONTROL CABLE BRACKET FROM
AIR INTAKE CHAMBER
Remove the 2 bolts, and disconnect the cable bracket from the
air intake chamber.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
7. DISCONNECT CONNECTORS AND HOSES
(a) Disconnect these connectors:
(1) IAC valve connector
(2) Turbo pressure sensor connector
(3) VSV connector for fuel pressure control
(4) VSV connector for EGR
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ-GE)
165 Author: Date:
1997 SUPRA (RM502U) Fuel pipe support x Cylinder block
2829021
Oil filter bracket x Cylinder block8890065
No.2 water bypass pipe x Water pump, Cylinder block2121015
Flywheel (M/T) x x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Drive plate (A/T) x Crankshaft8385061
Clutch cover x Flywheel M/T1919514
Cylinder block x Transmission 14 mm head
17 mm head39
72400
73029
43
Drive plate x Torque converter clutch A/T3334025
Oil cooler tube x Union for transmission A/T3435025
Rear support member x Body2526019
Rear support member x Engine rear mounting insulator1313510
Front suspension crossmember x Engine mounting insulator5960043
Transmission shift lever x Shift lever retainer M/T1919514
Transmission control rod x Shift lever A/T131309
No.2 front exhaust pipe x Exhaust manifold6263046
Pipe support bracket x Transmission4344032
No.2 front exhaust pipe x Front exhaust pipe5859043
Clutch release cylinder x Transmission M/T131309
Ground strap (M/T) x Transmission3738027
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
PS pump bracket x A/C compressor5859043
PS pump bracket x Cylinder block3940029
Fuel inlet hose x Fuel pipe support2930022
Front exhaust pipe x Center exhaust pipe5859043
Center exhaust pipe x Tailpipe1919514
Heated oxygen sensor x Front exhaust pipe2020014
- SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ-GTE)
SS-13
170 Author: Date:
1997 SUPRA (RM502U) No.2 water bypass pipe x Water pump, Cylinder block
2121015
Flywheel (M/T) x x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Drive plate (A/T) x Crankshaft8385061
Clutch cover x Flywheel M/T1919514
Cylinder block x Transmission 14 mm head
17 mm head39
72400
73029
43
Clutch service hole cover x Clutch housing 2JZ-GTE M/T121209
Drive plate x Torque converter clutch A/T3334025
Oil cooler tube x Union for transmission A/T3435025
Rear support member x Body2526019
Rear support member x Engine rear mounting insulator1313510
Front suspension crossmember x Engine mounting insulator5960043
Transmission shift lever x Shift lever retainer M/T1919514
Transmission control rod x Shift lever A/T131309
No.2 front exhaust pipe x Exhaust manifold6263046
Pipe support bracket x Transmission4344032
No.2 front exhaust pipe x Front exhaust pipe5859043
Clutch release cylinder x Transmission M/T131309
Clutch line tube (M/T) x No.1 oil pan3738027
Ground strap (M/T) x Transmission3738027
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
PS pump bracket x A/C compressor5859043
PS pump bracket x Cylinder block3940029
Fuel inlet hose x Fuel pipe support2930022
Rear center floor crossmember brace x Body2829021
Front exhaust pipe x Center exhaust pipe5859043
Center exhaust pipe x Tailpipe1919514
Heated oxygen sensor x Front exhaust pipe2020014