Page 7 of 1807
CL04A-03
Q06260
Plate Washer
Wave Washer
Snap Ring
Clutch Thrust Cone Spring
Clutch Release Hub
Release Fork Support Clutch DiscClutch Release BearingPlate Washer
Release Fork Support Spring
E-Ring
Release Fork x9
Pilot BearingClutch Cover
Snap Ring
Wave
Washer Flywheel
Assembly
25 (260, 18)
19 (195, 14)
See page CL-22
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
Pin CL-20
- CLUTCHCLUTCH UNIT (2JZ-GTE)
1561 Author: Date:
1997 SUPRA (RM502U)
CLUTCH UNIT (2JZ-GTE)
COMPONENTS
Page 12 of 1807

CL04D-01
Z13786
SST Front
Q04210
SST 7
3
1, 4
2, 58 6 Matchmarks
Q06263
SST
Q04219
Q04403
- CLUTCHCLUTCH UNIT (2JZ-GTE)
CL-25
1566 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL CLUTCH DISC AND COVER ON FLYWHEEL
(a) Insert SST in the clutch disc, then set them and the cover
in position.
SST 09301-001 10
(b) Align the matchmarks on the clutch cover and flywheel.
(c) Tighten the bolts evenly and gradually while pushing the
SST. Make several passes around the cover until it is
snug.
(d) Torque the bolts on the clutch cover in the order shown.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
HINT:
Temporarily tighten the No.1 and No.2 bolts.
2. CHECK DIAPHRAGM SPRING TIP ALIGNMENT
Using a dial indicator with roller instrument, check the dia-
phragm spring tip alignment.
Maximum non-alignment: 0.5 mm (0.020 in.)
If the alignment is not as specified, use SST to adjust the dia-
phragm spring tip alignment.
SST 09333-00013
3. REMOVE CLUTCH COVER AND CLUTCH DISC
4. INSTALL CLUTCH RELEASE FORK
(a) Install the wave washer and pin to release fork.
(b) Install a new E-ring.
5. APPLY MOLYBDENUM DISULPHIDE LITHIUM BASE
GREASE (NLGI NO.2)
(a) Apply release hub grease to these parts:
Release fork and hub contact point
Release fork and push rod contact point
Release fork pivot point
Page 25 of 1807

Q04136Matchmarks
Q04137
Q04138
Q04341
Q04141
A
B
A
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-5
1573 Author: Date:
1997 SUPRA (RM502U)
15. REMOVE CLUTCH COVER SET BOLT
(a) Remove the 2 bolts and service hole cover.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Place matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N´m (135 kgf´cm, 10 ft´lbf)
Bolt: 25 N´m (260 kgf´cm, 19 ft´lbf)
18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission
from the engine.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
20. REMOVE SHIFT LEVER RETAINER
Remove the 5 bolts, nut and shift lever retainer from the trans-
mission.
Torque:
Bolt A: 19 N´m (195 kgf´cm, 14 ft´lbf)
Nut B: 25 N´m (250 kgf´cm, 18 ft´lbf)
21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the trans-
mission.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
Page 52 of 1807

BE1367
Medium Current Fuse and High Current Fuse
Equal Amperage Rating
V00076
Abbreviation Part Name Symbol Illustration
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE
FUSIBLE LINK
CIRCUIT BREAKERFUSE
M-FUSE
H-FUSE
FL
CB
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-5
5 Author: Date:
1997 SUPRA (RM502U)
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in the preparation part at the front
of each section in this manual.
(j) When replacing fuses, be sure the new fuse has the cor-
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN-8).
(1) If the vehicle is to be jacked up only at the front or
rear end, be sure to block the wheels at the opposite
end in order to ensure safety.
(2) After the vehicle is jacked up, be sure to support it
on stands. It is extremely dangerous to do any work
on a vehicle raised on a jack alone, even for a small
job that can be finished quickly.
Page 105 of 1807

124APPENDIXÐSUPRA
SUPRA
Item AreaU.S.A..Body Type2±Door Liftback (Standard Roof)2±Door Liftback (Sport Roof)Vehicle GradeÐModel CodeJZA80L±ALMVFAJZA80L±ALPVFAJZA80L±AJMVFAJZA80L±AJPVFALength mm (in.)4515 (177.8)uuu
OverallWidth mm (in.)1810 (71.3)uuuOverallHeight* mm (in.)1275 (50.2)uuuWheel Base mm (in.)2550 (100.4)uuu
TreadFront mm (in.)1520 (59.8)uuuTreadRear mm (in.)1525 (60.0)uuu
Effective Head RoomFront mm (in.)953.2 (37.5)u946.8 (37.3)uEffective Head RoomRear mm (in.)834.5 (32.9)uuu
sEffective Leg RoomFront mm (in.)1117.0 (44.0)uuu
ghtsEffective Leg RoomRear mm (in.)605.1 (23.8)uuu
We i g
h
Shoulder RoomFront mm (in.)1376.3 (54.2)uuu
icle WShoulder RoomRear mm (in.)1113.2 (43.8)uuu
VehicOverhangFront mm (in.)950 (37.4)uuu
s & VeOverhangRear mm (in.)1015 (40.0)uuu
sions
&Min. Running Ground Clearance mm (in.)120 (4.7)uuu
mensioAngle of Approach degrees13uuu
DimeAngle of Departure degrees17uuu
ajor DFront kg (lb)762 (1680)778 (1715)773 (1705)789 (1740)MajoCurb WeightRear kg (lb)694 (1530)703 (1550)710 (1565)719 (1585)MCurb WeightTotal kg (lb)1456 (3210)1481 (3265)1483 (3270)1508 (3325)Front kg (lb)937 (2065)uuuGross Vehicle WeightRear kg (lb)1002 (2210)uuuGross Vehicle WeightTotal kg (lb)1939 (4275)uuuFuel Tank Capacity l (U.S. gal., Imp. gal.)70 (18.5, 15.4)uuuLuggage Compartment Capacity m3 (cu. ft.)ÐÐÐÐMax. Speed km/h (mph)240 (150)uuuMax. Cruising Speed km/h (mph)193 (120)uuu
Acceleration0 to 100 km/h sec.6.87.46.87.4
ceAcceleration0 to 400 m sec.15.215.715.215.7
mance1st Gear km/h (mph)54 (34)61 (38)54 (34)61 (38)
rform
a
Max Permissible Speed2nd Gear km/h (mph)94 (58)112 (70)94 (58)112 (70)PerfoMax. Permissible Speed3rd Gear km/h (mph)139 (86)Ð139 (86)ÐP4the Gear km/h (mph)ÐÐÐÐTurning DiameterWall to Wall m (ft.)11.5 (38)uuuTurning Diameter(Outside Front)Curb to Curb m (ft.)10.9 (36)uuuEngine Type2JZ±GEuuuValve Mechanism24±Valve, DOHCuuuBore x Stroke mm (in.)86.0 x 86.0 (3.39 x 3.39)uuu
eDisplacement cm3 (cu. in..)2997 (182.9)uuu
ngineCompression Ratio10.0 : 1uuuEngCarburetor TypeSFIuuuResearch Octane No. RON96uuuMax. Output (SAE±NET) kW/rpm (HP @ rpm)164/5800 (220 @ 5800)uuuMax. Torque (SAE±NET) N.m/rpm (lb±ft @ rpm)285/4800 (210 @ 4800)uuu
alBattery Capacity (20HR) Voltage & Amp. hr.12±52uuu
ginectric a lGenerator Output Watts1080uuuEnginElectrStarter Output kW1.4uuuClutch TypeDry, Single PlateÐDry, Single PlateÐTransmission TypeW58A340EW58A340EIn First3.2852.8043.2852.804In Second1.8941.5311.8941.531In Third1.2751.0001.2751.000Transmission Gear RatioIn Fourth1.0000.7051.0000.705Transmission Gear RatioIn Fifth0.783Ð0.783ÐIn SixthÐÐÐÐIn Reverse3.7682.3933.7682.393Differential Gear Ratio4.083uuuDifferential Gear Size mm (in.)205 (8.07)uuu
ssisBrake TypeFrontVentilated Discuuu
ChassBrake TypeRearVentilated DiscuuuChParking Brake TypeDual±ServouuuBrake Booster Type and Style in.Tandem 8º + 9ºuuuProportioning Valve TypeP & B Valveuuu
Suspension TypeFrontDouble WishboneuuuSuspension TypeRearDouble Wishboneuuu
Stabilizer BarFrontSTDuuuStabilizer BarRearSTDuuuSteering Gear TypeRack & PinionuuuSteering Gear Ratio (Overall)17.5 : 1uuuPower Steering TypeIntegral Typeuuu* : Unladen Vehicle, *1 : Electrically Controlled Transmission with an intelligent sporty control
Page 263 of 1807
BO0QA-01
N11813
Spare Wheel Cover
Deck Trim Side Board RH
Quarter Wheel House
Inner Cover RH
Quarter Wheel House Inner
Cover LHSport Roof:
Stay Support CoverRemovable
Roof Stay
Lower Back Service
Hole Cover
Deck Trim Rear Cover
Deck Trim Rear Cover
Deck Trim Side Board LH
ReinforcementLicense Plate Light
Rear Combination Light
End Retainer RH
Rear Bumper Cover
End Retainer No.2
End Retainer LH Energy Absorber
42 (430, 31)
5.9 (60, 52 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYREAR BUMPER
BO-5
2085 Author: Date:
1997 SUPRA (RM502U)
REAR BUMPER
COMPONENTS
Page 271 of 1807
BO0QG-01
N19401
Back Door
Damper StayCenter Stop Light
Tonneau Cover Retractor
Back Door
Trim Board
Lock Striker
Lock Cylinder
Back Door Lock
Sport Roof:
Removable
Roof HolderHolder Garnish
Stay Support Cover
Removable Roof Stay
Lower Back Service Hole Cover Rear Seatback
Roof Side Inner Garnish
Front Seat
Outer Belt
Rear Seat Cushion
Tonneau Cover
Luggage Compartment Mat
Spare Wheel Cover
Deck Trim Rear Cover Deck Trim Side Board
Quarter Wheel House
Inner Cover
Rear Seat Outer Belt Speaker Grille Rear Quarter
Trim Board
Precoated part
7.8 (80, 69 in.´lbf)
13 (130, 9.4)
19 (195, 14)
5.9 (60, 52 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
43 (440, 32)
43 (440, 32)
BO-14
- BODYBACK DOOR
2094 Author: Date:
1997 SUPRA (RM502U)
BACK DOOR
COMPONENTS
Page 293 of 1807
BO0R2-01
N19533
Tonneau Cover
Deck Trim Rear Cover
Coat Hook
Roof Side Inner Garnish
Tonneau Cover Clamp
Quarter Wheel House
Inner Cover
Deck Trim Side Board
Rear Seat
Outer Belt
Quarter Window
Glass
Roof Side Rail Weatherstrip
Retainer
Roof Side Rail Weatherstrip Speaker Grille Front Seat
Outer Belt
Deck Trim Side Service Hole Cover
Front Door Scuff
Inside Plate
Outside Garnish Seal Rear Seatback
5X
Sport Roof:Lower Back Service
Hole Cover
Removable Roof Stay
Stay Support Cover
Holder Garnish
Removable Roof Holder Luggage Compartment Mat
Spare Wheel Cover Rear Seat Cushion
Non-reusable partRear Quarter Trim Board
43 (440, 32)
25 (260, 19)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYQUARTER WINDOW GLASS
BO-37
2117 Author: Date:
1997 SUPRA (RM502U)
QUARTER WINDOW GLASS
COMPONENTS