Page 305 of 353
327 [SV47381(ALL)06/95]
half page art:0095018-A
Replacing the high-mount brakelamp bulb Ð liftgate
models only
[SV47383(ALL)05/94]
Dual Rear Door Models
*
[SV47384(ALL)03/95]
To remove the brakelamp:
*
[SV47385(ALL)03/93]
1. Remove the two screws from the surface of
the lens.
[SV47386(ALL)03/93]
2. Pull the lens assembly out of the lamp
housing.
[SV47387(ALL)03/93]
3. Pull the bulb socket out of the lens assembly.
It is not necessary to twist the socket.
[SV47388(ALL)03/93]
4. Pull the bulb out of the socket.
File:15cpsva.ex
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Page 306 of 353
328
*
[SV47389(ALL)03/95]
To replace/install the brakelamp:
[SV47396(ALL)03/93]
1. Push the bulb into the socket.
[SV47397(ALL)03/93]
2. Push the socket into the lens assembly.
[SV47398(ALL)03/93]
3. Install the lens assembly into lamp.
[SV47399(ALL)03/93]
4. Install and tighten the two screws.
[SV47400(ALL)08/95]
half page art:0021006-A
Replacing the high-mount brakelamp bulb Ð dual rear
door models only
File:15cpsva.ex
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329
*
[SV47625(ALL)03/95]
Bulb Specifications
[SV47650(ALL)06/95]
thirty pica chart:0095029-AFile:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 308 of 353
330 [SV47675(ALL)06/95]
thirty-four pica chart:0095030-A
File:15cpsva.ex
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Page 309 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi](/manual-img/11/4751/w960_4751-308.png)
331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[SV48800(ALL)05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900(ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000(ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100(ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200(ALL)03/95]
q
Have the services listed in yourMaintenance
Schedule and Recordbooklet performed
according to the specified schedule.
*
[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
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![FORD AEROSTAR 1996 1.G Owners Manual 332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine o FORD AEROSTAR 1996 1.G Owners Manual 332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine o](/manual-img/11/4751/w960_4751-309.png)
332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700(ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[SV49800(ALL)02/92]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
*
[SV49900(ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000(ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[SV50010(ALL)07/95]
Readiness for Inspection/Maintenance
Testing
*
[SV50020(ALL)07/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
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333
driving to complete the checkº of the OBD II
system. As soon as all of the OBD II system
checks are successfully completed, the OBD II
system is set to the ready condition. The amount
of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
*
[SV50030(ALL)07/95]
OBD II Drive Cycle
*
[SV50040(ALL)06/95]
The following steps must be run in the order
shown. If any steps are interrupted, repeat the
preceding step. Any safe driving mode is
acceptable between steps.
*
[SV50050(ALL)06/95]
Always drive vehicle in safe manner according
to traffic conditions and obey all traffic laws.
[SV50055(ALL)08/95]
NOTE: When instructions read ªin drive,º use
the standard Overdrive gear. It is not
necessary to turn Overdrive off with
the OVERDRIVE OFF button. For more
information on Overdrive, refer to the
Automatic Overdrive Transmission
section of theDriving Your Aerostar
chapter.
*
[SV50060(ALL)07/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
*
[SV50070(ALL)06/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
*
[SV50080(ALL)06/95]
2. Idle the vehicle in drive for 40 seconds.
*
[SV50090(ALL)07/95]
3. Accelerate the vehicle to 45 mph (70 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
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![FORD AEROSTAR 1996 1.G Owners Manual 334
*
[SV50100(ALL)07/95]
4. Drive the vehicle with a steady throttle at
45 mph (70 km/h) for 30 seconds.
*
[SV50110(ALL)06/95]
5. Idle the vehicle in drive for 40 seconds.
*
[SV50120(ALL)07/95]
6. Co FORD AEROSTAR 1996 1.G Owners Manual 334
*
[SV50100(ALL)07/95]
4. Drive the vehicle with a steady throttle at
45 mph (70 km/h) for 30 seconds.
*
[SV50110(ALL)06/95]
5. Idle the vehicle in drive for 40 seconds.
*
[SV50120(ALL)07/95]
6. Co](/manual-img/11/4751/w960_4751-311.png)
334
*
[SV50100(ALL)07/95]
4. Drive the vehicle with a steady throttle at
45 mph (70 km/h) for 30 seconds.
*
[SV50110(ALL)06/95]
5. Idle the vehicle in drive for 40 seconds.
*
[SV50120(ALL)07/95]
6. Continue to drive the vehicle in city traffic at
speeds between 25 and 40 mph
(40-60 km/h) for 15 minutes. During the 15
minute drive cycle the following modes must
be achieved:
*
[SV50130(ALL)07/95]
a. at least 5 stop and idle modes at 10
seconds each
*
[SV50140(ALL)07/95]
b. acceleration from idles at 1/4 to 1/2
throttle position, and
*
[SV50150(ALL)07/95]
c. choose 3 different speeds to do 1.5
minute steady state throttle drives.
*
[SV50160(ALL)07/95]
7. Accelerate the vehicle up to between 45 and
60 mph (70-100 km/h). This should take
approximately 5 minutes.
*
[SV50170(ALL)07/95]
8. Drive vehicle and hold the throttle steady at
the selected speed between 45 and 60 mph
(70-100 km/h) for approximately 5 minutes.
*
[SV50180(ALL)07/95]
9. Drive the vehicle for 5 minutes at varying
speeds between 45 and 60 mph
(70-100 km/h).
*
[SV50190(ALL)07/95]
10. Bring the vehicle back to idle. Idle in Drive
for 40 seconds.
*
[SV50200(ALL)07/95]
11. OBD II drive cycle has been completed.
Vehicle can be turned off when convenient.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995