1995 SUBARU LEGACY torque

B2M0048A
5) Disconnect fuel delivery hose
1and return hose
2.
6) Disconnect jet pump hose

3. (AWD model)
G2M0343
7) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
8) Take off fuel pump from fuel tank.
G2M0345
9) Drain fuel from fuel tank by using a hand pump.
WARNING:
Do not use a motor pump when draining fuel.
G2M0346
10) After draining fuel, reinstall fuel pump.
Tighten nuts in numerical sequence shown in Figure to
specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
7
2-8SERVICE PROCEDURE
1. Precautions

G2M0357
3) Install hose and hold down clips at positions indicated
in Figure.
Tightening torque:
1.0
+0.5
0N⋅m (0.1+0.05
0kg-m, 0.7+0.4
0ft-lb)
Type A: When fitting length is specified.
Type B: When fitting length is not specified.


1Fitting


2Clamp


3Hose

: 1.0 — 4.0 mm (0.039 — 0.157 in)
L: 20 — 25 mm (0.79 — 0.98 in)
G2M0358

1Hose


2Clip


3Pipe
Fuel return hose:
L = 20 — 25 mm (0.79 — 0.98 in)
Evaporation hose:
L = 15 — 20 mm (0.59 — 0.79 in)
G2M0356
4) Tighten band mounting bolts.
Tightening torque:
33±10 N⋅m (3.4±1.0 kg-m, 25±7 ft-lb)
G4M0545
5) Install rear crossmember.
11
2-8SERVICE PROCEDURE
3. Fuel Tank

C: INSTALLATION
CAUTION:
If fuel hoses are damaged at the connecting portion,
replace it with a new one.
If clamps are badly damaged, replace with new ones.
G2M0347
1) Installation is in the reverse order of removal.
2) Tighten hose clamp screws.
Tightening torque:
1.0
+0.5
0N⋅m (0.1+0.05
0kg-m, 0.7+0.4
0ft-lb)
B2M0048A
6. Fuel Pump
A: REMOVAL
1) Release fuel pressure.
2) Disconnect fuel delivery hose

1and return hose
2.
3) Disconnect jet pump hose

3. (AWD model)
G2M0343
4) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
5) Take off fuel pump from fuel tank.
15
2-8SERVICE PROCEDURE
5. Fuel Filter - 6. Fuel Pump

C: INSTALLATION
CAUTION:
If fuel hoses are damaged at the connecting portion,
replace it with a new one.
If clamps are badly damaged, replace with new ones.
G2M0347
1) Installation is in the reverse order of removal.
2) Tighten hose clamp screws.
Tightening torque:
1.0
+0.5
0N⋅m (0.1+0.05
0kg-m, 0.7+0.4
0ft-lb)
B2M0048A
6. Fuel Pump
A: REMOVAL
1) Release fuel pressure.
2) Disconnect fuel delivery hose

1and return hose
2.
3) Disconnect jet pump hose

3. (AWD model)
G2M0343
4) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
5) Take off fuel pump from fuel tank.
15
2-8SERVICE PROCEDURE
5. Fuel Filter - 6. Fuel Pump

G2M0366
B: INSPECTION
Connect lead harness to connector terminal of fuel pump,
and apply battery power supply to check whether the pump
operate.
WARNING:
Wipe off the fuel completely.
Keep battery as far apart from fuel pump as pos-
sible.
Be sure to turn the battery supply ON and OFF on
the battery side.
Do not run fuel pump for a long time under non-load
condition.
G2M0346
C: INSTALLATION
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0048A
7. Fuel Meter Unit
A: REMOVAL
NOTE:
Fuel meter unit is built in fuel pump assembly.
1) Release fuel pressure.
2) Disconnect fuel delivery hose

1and return hose
2.
3) Disconnect jet pump hose

3. (AWD model)
16
2-8SERVICE PROCEDURE
6. Fuel Pump - 7. Fuel Meter Unit

G2M0366
B: INSPECTION
Connect lead harness to connector terminal of fuel pump,
and apply battery power supply to check whether the pump
operate.
WARNING:
Wipe off the fuel completely.
Keep battery as far apart from fuel pump as pos-
sible.
Be sure to turn the battery supply ON and OFF on
the battery side.
Do not run fuel pump for a long time under non-load
condition.
G2M0346
C: INSTALLATION
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0048A
7. Fuel Meter Unit
A: REMOVAL
NOTE:
Fuel meter unit is built in fuel pump assembly.
1) Release fuel pressure.
2) Disconnect fuel delivery hose

1and return hose
2.
3) Disconnect jet pump hose

3. (AWD model)
16
2-8SERVICE PROCEDURE
6. Fuel Pump - 7. Fuel Meter Unit

G2M0344
4) Remove nuts which install fuel pump assembly onto
fuel tank.
5) Take off fuel pump assembly.
G2M0346
B: INSTALLATION
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
17
2-8SERVICE PROCEDURE
7. Fuel Meter Unit

G2M0864
4) Disconnect connector from fuel sub meter.
5) Disconnect jet pump hose.
G2M0865
6) Remove fuel sub meter unit.
G2M0866
7) Installation is in the reverse order of removal procedure.
Tightening torque:
T: 3—6N⋅m (0.3—0.6 kg-m, 2.2—4.3 ft-lb)
G2M0356
11. Fuel Cut Valve (AWD model only)
A: REMOVAL AND INSTALLATION
1) Remove fuel tank.
G2M0867
2) Disconnect evaporation hose from fuel cut valve.
3) Remove fuel cut valve.
4) Installation is in the reverse order of removal procedure.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
21
2-8SERVICE PROCEDURE
10. Fuel Sub Meter Unit (AWD model only) - 11. Fuel Cut Valve (AWD model only)