1995 NISSAN ALMERA N15 clutch

Snapring,endbearings andforward one-way clutch

• Check snapringandend bearings fordeformation anddam-
age.
• Check forward one-way clutchforwear anddamage.

SAT256D
REPAIR
FORCOMPONENT PARTS
Rear Internal Gear,Forward ClutchHuband
Overrun ClutchHub(Cont'd)
INSPECTION
Rear internal gear,forward clutchhuband overrun
clutch hub

• Check rubbing surfaceforwear ordamage.

i

SAT257D
Overrun
clutch hub

1
t

t

o
~~"'",'h

Endbeari~
Rear
Internal
gear
ASSEMBLY
1. Install forward one-way clutchonforward clutch.

• Take carewiththedirection ofthe forward one-way clutch.

2. Install endbearing onforward one-way clutch.

• Apply petroleum jellytoend bearing.
r'~l

l.

!
Thrust washer

']
.
.
, .Pawl
3.
Install thrustwasher onrear internal gear.

• Apply petroleum jellytothrust washer.
• Align pawls ofthrust washer withholes ofrear internal
gear.
Rear
internal
gear
SAT143E
AT-114

Rearinternal

gear

•

5.
Install forward clutchhubonrear internal gear.

• Check operation offorward one-way clutch.
Hold rearinternal gearandturn forward clutchhub.Check
forward clutchhubforcorrect lockingandunlocking direc-
tions.
• Ifnot asshown inillustration, checkinstallation directionof
forward one-way clutch.

6. Install thrustwasher onoverrun clutchhub.

• Apply petroleum jellytothrust washer.
• Align pawls ofthrust washer withholes ofoverrun clutch
hub.

7. Install overrun clutchhubonrear internal gear.

• Align projections ofrear internal gearwithholes ofoverrun
clutch hub.
SAT144E
REPAIR
FORCOMPONENT PARTS
Rear Internal Gear,Forward ClutchHuband
Overrun ClutchHub(Cont'd)

4. Install endbearing onrear internal gear.

• Apply petroleum jellytoend bearing.
SAT713H

Forward

clutch hub

Rear
internal gear

SAT145E

Overrun
clutch
hub
-Forward clutch hub
Overrun
clutch
hub
Rear internal gear
Unlocked
"'OOQ Locked

Pawl
SAT264D
SAT248D
8.
Install snapringtogroove ofrear internal gear.

AT-115

Forwardclutch
assembly
Bearing race
m
@
ASSEMBLY
Assembly 2
- All models -

1. Remove paperrolledaround bearing retainer.
2. Install thrustwasher onbearing retainer.

• Apply petroleum jellytothrust washer.

3. Install forward clutchassembly.

• Align teethoflow
&
reverse brakedriveplates before
installing.
.. Make surethatbearing retainer sealrings arenotspread.
- Except model34X81-

4. Install bearing raceonbearing retainer.

• Apply petroleum jellytobearing race.

•

mep,:
Applypetroleum jelly.
SAT698D

Needle bearing

@

'-

(I
SAT694D
5.
Install needle bearings onrear internal gear.

• Apply petroleum jellytoneedle bearings.
• Pay attention todirection ofneedle bearing.
- Model 34X81-

4. Install thrustneedle bearing onbearing retainer.

• Apply petroleum jellytothrust bearing.
• Pay attention todirection ofthrust needle bearing.
AT-147

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,,,dl,

beanng
m@

6

/)/11/
11
~I~u ,

"ill)
ASSEMBLY
Assembly 2(Cont'd)

5. Install thrustneedle bearing onrear internal gear.

• Apply petroleum jellytothrust needle bearing.
• Pay attention todirection ofthrust needle bearing.

m
@:
Apply petroleum jelly.

SAT357D

Forward
clutch hub
Overrun
clutch hub

SAT358D
SAT359D -
All models -

6. Hold forward clutchhubandturn overrun clutchhub.
Check overrun clutchhubfordirections oflock andunlock.

• If
not asshown inillustration, checkinstalled direction of
forward one-way clutch.

"7.
Install rearinternal gearassembly.

• Align teethofforward clutchandoverrun clutchdriveplate.
,
~
"
u

Rear planetary carner

SAT152E
8.
Install needle bearing onrear planetary carrier.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

9. Install rearsungear onrear planetary carrier.

• Pay attention todirection ofrear sungear.
AT-148

Thrust
~.-b.. ~needle
~ bearing ASSEMBLY
Assembly 2(Cont'd)

10. Install rearplanetary carrierontransmission case.
11. Install thrustneedle bearing onfront planetary carrier.

• Apply petroleum jellytothrust needle bearing.
• Pay attention todirection ofthrust needle bearing.
Front
planetary carrier
SAT153E
Screwdriver
12.
Install lowone-way clutchtofront planetary carrierbyturn- •
ing itin the direction ofthe arrow asshown.
13. While holding frontplanetary carrier,turnlowone-way
clutch.
Check lowone-way clutchforcorrect directions oflock and
unlock.
14. Install frontplanetary carrierassembly ontransmission
case.
15. Install snapringwith screwdriver.

• Forward clutchandbearings mustbecorrectly installedfor
snap ringtofit groove oftransmission case.
AT-149

Front
sun

gear
SAT154E
SAT156E ASSEMBLY
Assembly 2(Cont'd)

16. Install needle bearing onfront sungear.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

17. Install frontsungear onfront planetary carrier.
18. Install needle bearing onfront sungear.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

19. Install highclutch hubonfront sungear.
20. Install needle bearing onhigh clutch hub.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.
AT-150

Reverseclutch
assembly

SAT374DASSEMBLY
Assembly 2(Cont'd)

21. Remove paperrolledaround inputshaft.
22. Install inputshaft assembly.

• Align teethofhigh clutch driveplates before installing.

23. Install reverse clutchassembly.

• Align teethofreverse clutchdriveplates before installing.
Adjustment 2 •

When anyparts listed below arereplaced, adjusttotalendplay
and reverse clutchendplay.

Item Reverseclutch
Total endplay
endplay
Part name
Transmission case

•
•

Overrun clutchhub

••

Rear internal gear

••

Rear planetary carrier

•
•

Rear sungear

•
•

Front planetary carrier

•
•

Front sungear

•
•

High clutch hub

••

High clutch drum

••

Oil pump cover

••

Reverse clutchdrum
-

•
TOTAL ENDPLAY

• Measure clearance betweenreverseclutchdrumandnee-
dle bearing foroilpump cover.
• Select proper thickness ofbearing racesothat endplay is
within specifications.

AT-151

Transmissioncase SAT375DASSEMBLY
Adjustment 2(Cont'd)

1. Measure dimensions "K"and"L"and then calculate
dimension
"J".

Transmission case
Depth
gauge
/Needle bearing SAT376D
SAT377D
a.
Measure dimension "K".
b. Measure dimension "L",
c. Calculate dimension
"J".

• "J":
Distance betweenoilpump fitting surface oftransmis-
sion case andneedle bearing matingsurface ofhigh
clutch drum.

J=K-L

2. Measure dimension "M".
a. Place bearing raceandneedle bearing onoil pump assem-

bly.

SAT378D
Straightedge
Straightedge SAT379D
b.
Measure dimension "M".

• "M":
Distance betweentransmission casefitting surface
and needle bearing onoilpump cover.
• M
1:
Indication ofgauge.
AT-152