1995 NISSAN ALMERA N15 brake fluid

Approx.125mm (4.92 In) BRAKE
BOOSTER

Inspection

OUTPUT RODLENGTH CHECK

1. Supply brakebooster withvacuum of-66.7 kPa(-667 mbar,
-500 mmHg, -19.69inHg)usingahand vacuum pump.
2. Check output rodlength.
Specified length:
M195, S205orC205
10.275 -10.525 mm(0.4045 -0.4144 in)
Installation
CAUTION: • Becareful nottodeform orbend brake pipesduring instal-
lation ofbooster.
• Replace clevispinifdamaged.
• Refill withnewbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donol mix different typesofbrake fluids(DOT3,DOT 4).
• Due tothe angle ofinstallation, threadcanbedamaged by
the dash panel.
1. Before fittingbooster, temporarily adjustclevistodimen-
sion shown. (Doesnotapply tovehicles fittedwithABS.)
2. Fitbooster, thensecure mounting nuts(brake pedalbracket
to booster) lightly.
3. Connect brakepedalandbooster inputrodwith clevis pin.
4. Secure mounting nuts.
Specification:
~: 13-16 N'm (1.3-1.6 kg-m, 9-12 ft-Ib)
5. Install master cylinder. RefertoBR-12.
6. Bleed air.Refer to"Bleeding Procedure", BR-6.

BR-16

~0
tJ

L:{SR020D
FRONT
DISCBRAKE
Pad Replacement

WARNING:
Clean brakepadswithavacuum dustcollector tominimize the
hazard ofairborne particles orother materials.
CAUTION:
• When cylinder bodyisopen, donot depress brakepedalor
piston willpop out.
• Becareful nottodamage pistonbootorget oilonrotor.
Always replace shimswhenreplacing pads.
• Ifshims arerusted orshow peeling ofthe rubber coat,
replace themwithnewshims.
• Itis not necessary toremove connecting boltexcept for
disassembly orreplacement ofcaliper assembly. Inthis
case, suspend cylinderbodywithwire soasnot tostretch
. brake hose.
1. Remove mastercylinder reservoir cap.
2. Remove lowerpinbolt.
3. Open cylinder bodyupward. Thenremove padretainers,
return spring (Except AD22VF brakemodel) andinner/ol,lter
shims. Standard padthickness:
CL22VD andCL22VE 11mm (0.43 in)
CL22VF 10mm (0.39 in)
Pad wear limit:
2.0 mm (0.079 in)
Carefully monitorbrakefluidlevel because brakefluidwill
return toreservoir whenpushing backpiston.

BR-19
•

FRONTDISCBRAKE

m
@
tosliding portion

SEC.
440

CL22VD ANDCL22VE

t~m@

~ I
0

@~@'~I~_\ '~
'j/0

\ ~ ~m@

tOJ
22-
31
(2.2 -3.2,
16-
23)
'1r~
m'8'
(fJJ;18~
-=a
18\

iii:
N'm(kg-m, in-Ib)
\!.o/WLJ\SI
~WIlI[LJ;I\OI

(OJ :
N'm (kg-m, ft-Ib)
17
fJ@

m
@:
Rubber greasepoint

(] @ :
Brake fluidpoint

m
@:
PBC (Poly ButylCuprysil) greaseorsilicone-based greasepoint
SBR206D

CD
Main pin

@
Pinboot

@
Torque member fixingbolt

@
Torque member

@
Shim cover

@
Inner shim

(j)
Inner pad
@

Padretainer

@
Outer pad

@J
Outer shim

@
Connecting bolt

@
Copper washer

@
Main pinbolt
@

Bleed valve

@
Cylinder body

@
Piston seal

@
Piston

@
Piston boot

@
Padreturn spring

BR-20

FRONTDISCBRAKE

•

SBR207D

@ Main pinbolt
@ Cylinder body
@ Piston seal
@ Piston

@
Piston boot

@J
Piston bootretainer

15
~
31-41
16

-I
(3.2-4.2, 23-30)

@
Ij]
7•9 (0.7 •0.9, 61•78)

SEC.

440

AD22VF

Ij]:
N.m (kg-m, in-Ib)

to.J :
N.
m
(kg-m, 1t-lb)

m
@:
Rubber greasepoint

f] :
Brake fluidpoint

m
@:
PBC (Poly ButylCuprysil) greaseorsilicone-based greasepoint

G)
Plug @
Inner pad
@ Torque member @
Inner shim

@
Torque member fixingbolt @
Shim cover

@
Pinboot @
Connecting bolt

@
Outer shim
@

Brake hose

@
Outer pad
@

Copper washer

(J)
Padretainer
@

Airbleeder

BR-21

AD22VF SBR776B
SBR772 FRONT
DISCBRAKE
Removal
WARNING:
Clean brakepadswithavacuum dustcollector tominimize the
hazard ofairborne asbestos orother materials.
CAUTION:
Suspend caliperassembly withwire soasnot tostretch brake
hose.

Remove torquemember fixingboltsandconnecting bolt.

It is not necessary toremove connecting boltexcept fordisas-
sembly orreplacement ofcaliper assembly. Inthis case, sus-
pend caliper assembly withwire soas not tostretch brake
hose.
Disassembly
1. Remove pistonbootretainer withascrewdriver.

WARNING: Do not place yourfingers infront ofpiston.
CAUTION: Do not scratch orscore cylinder wall.

2. Push outpiston withdust sealwithcompressed air.
3. Remove pistonsealwith asuitable tool.

Inspection -Caliper
CYLINDER BODY

• Check insidesurface ofcylinder forscore, rust,wear, dam-
age orpresence offoreign objects. Ifany ofthe above con-
ditions areobserved, replacecylinder body.
• Minor damage fromrustorforeign objects maybeelimi-
nated bypolishing surfacewithafine emery paper.Replace
cylinder bodyifnecessary.

CAUTION: Use brake fluidtoclean. Neverusemineral oil.
BR-22

FRONTDISCBRAKE
Installation

CAUTION:
• Refill withnewbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donot mix different typesofbrake fluids(DOT3,DOT 4).
1. Install caliper assembly.
2. Install brakehosetocaliper securely.
3. Install allparts andsecure allbolts.
4. Bleed air.Refer to"Bleeding Procedure", BR-6.

BR-24

SBR023DREAR
DISCBRAKE
Pad Replacement
WARNING:
Clean brakepadswithavacuum dustcollector tominimize the
hazard ofairborne particles orother materials.
CAUTION:
• When cylinder bodyisopen, donot depress brakepedal,
otherwise pistonwillpop out.
• Becareful nottodamage pistonbootorget oilonrotor.
Always replace shimswhenreplacing pads.
• Ifshims arerusted orshow peeling ofrubber coat,replace
them withnewshims.
• Itis not necessary toremove connecting boltexcept for
disassembly orreplacement ofcaliper assembly. Inthis
case, suspend cylinderbodywithwire soas nol tostreich
brake hose
• Carefully monitorbrakefluidlevel because brakefluidwill
return toreservoir whenpushing backpiston.

1. Remove mastercylinder reservoir cap.
2. Remove brakecablelockspring.
3. Remove cableguide fromcaliper assembly.
4. Disconnect cable.
5. Remove lockspring frombrake hose.Thenremove brake
hose from bracket.
6. Remove lowerpinbolt.
7. Open cylinder bodyupward. Thenremove padretainers,
and inner andouter shims.

Standard padthickness:
10 mm (0.39 in)
Pad wear limit:
1.5 mm (0.059 in)

•

Commercial

service tool

SBR868C
8.
When installing newpads, pushpiston intocylinder bodyby
turning pistonclockwise.

Carefully monitorbrakefluidlevel because brakefluidwill
return toreservoir whenpushing backpiston.
BR-29

REARDISCBRAKE
SBR208D

Piston seal

@
@
Snap ring

@
Spacer
Wave washer

@

@l
Spacer

@
Bearing

@
Adjuster

@'J
Cup

@)
Piston

@
Piston boot

18
-22)
~ 25-29 (2.5 -3.0,

~

Cable guide
Cylinder
Toggle lever
Pin
Pin boot
ember
Torque m
Retainer
Inner shim
Inner pad
Pad retainer
Outer pad

SEC.
440

CL7HB AND
CL9HC

!

@m@to

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pmli"
J

m
@to
p,d ,,,,,,, ""
@~~~:':'~) ~' ~
:d~CL9HC)

II-'b) •
m@
@
'f /
B)

""" .N.m (kg-m,. (ModelCL9HC) @(ModelCL7H

,-,
- "pom' .
'i'i' ,Robb" "" d""" pom'

m'O'
kfluid point eor silicone-base

in
@ :
Bra e Cuprysil)greas
U BC(Poly Butyl

m
@,
p
@
Oo'e"him

@
Strut

@
O-ring

@
Push rod

@
Keyplate

@
Snap ring

@
Seat

@
Spring

@l
Spring cover

@
Snap ring

CD

@
@
@
@

(6)

(j)

@
@
@
@
BR-30