ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION @KJ
Malfunction Indicatorlamp(Mil)(Cont'd)
DIAGNOSTIC TESTMODE I-BULB CHECK
In this mode, theMALFUNCTION INDICATORLAMPonthe instrument panelshould stayON.Ifitremains
OFF, check thebulb. Refer toEL section ("WARNING LAMPSANDCHIME") orsee EC-223.
DIAGNOSTIC TESTMODE I-MALFUNCTION WARNING
MALFUNCTION INDICATORLAMP
ON
OFF Condition
Engine coolant temperature sensorcircuitmalfunction oroverheating isdetected, or
the ECM's CPUismalfunctioning.
No malfunction.
• These Diagnostic TroubleCodeNumbers areclarified inDiagnostic TestMode II(SELF-DIAGNOS-
TIC RESULTS).
DIAGNOSTIC TESTMODE II-SELF-DIAGNOSTIC RESULTS
In this mode, adiagnostic troublecodeisindicated bythe number ofblinks ofthe MALFUNCTION INDI-
CATOR LAMPasshown below.
Example: Diagnostic troublecodeNo.12and No.43
ON
0.6
03
111-'1
0.6
II
0.3
OFF
j
~
~~ -I.
--.1
-4--1--
Q9 O~ 21 OB Q9
'--------v----' '--------v------~
Diagnostic troublecodeNo.12 DiagnostictroublecodeNo.43
2.1
Unit:second
AEC490
• SELF-DIAG RESULTS.
0
FAILURE DETECTED TIME
NATS MALFUNCTION
0
I
ERASE
II
PRINT
I
SEF288Q
Long
(0.6second) blinkingindicates thenumber often digits, andshort (0.3second) blinkingindicates
the number ofsingle digits. Forexample, themalfunction indicatorlampblinks 4times forabout 2.5
seconds (0.6secx4 times) andthen itblinks threetimes forabout 1second (0.3secx3 times). This
indicates theDTC "43" andrefers tothe malfunction ofthe throttle position sensor.
In this way, allthe detected malfunctions areclassified bytheir diagnostic troublecodenumbers. The
DTC "55" refers tono malfunction. (SeeDIAGNOSTIC TROUBLECODECHART, refertoEC-62.)
HOW TOERASE DIAGNOSTIC TESTMODE II(Self-diagnostic results)
The diagnostic troublecodecanbeerased fromthebackup memory inthe ECM when thediagnostic
test mode ischanged fromDiagnostic TestMode IIto Diagnostic TestMode
I.
(Refer to"HOW TO
SWITCH DIAGNOSTIC TESTMODES" onprevious page.)
• Ifthe battery terminal isdisconnected, thediagnostic troublecodewillbelost from thebackup
memory within24hours.
• Becareful nottoerase thestored memory before
startin~
troublediagnoses.
• If
the MIL blinks or"NATS MALFUNCTION" isdisplayed on
"SELF-OIAG RESULTS"screen,perform self-diagnostic
results modewithCONSULT usingNATS program card
(NATS-E940). RefertoEL section.
• Confirm noself-diagnostic resultsofNATS isdisplayed
before touching "ERASE" in"SELF-DIAG RESULTS"mode
with CONSULT.
• When replacing ECM,initialisation ofNATS V2.0system and
registration ofall NATS V2.0ignition key10smust becar-
ried outwith CONSULT usingNATS program card(NATS-
E940).
Therefore, besure toreceive allkeys from vehicle owner.
Regarding theprocedures ofNATS initialisation andNATS
ignition key10registration, refertoCONSULT operation
manual, NATS V2.0.
EC-46
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION ~
Malfunction IndicatorLamp(MIL)(Cont'd)
DIAGNOSTIC TESTMODE I-BULB CHECK
In this mode, theMALFUNCTION INDICATORLAMPonthe instrument panelshould stayON.If
it
remains
OFF, check thebulb. Refer toEL section ("WARNING LAMPSANDCHIME") orsee EC-370.
DIAGNOSTIC TESTMODE I-MALFUNCTION WARNING
MALFUNCTION INDICATORLAMP
ON
OFF Condition
Engine coolant temperature sensorcircuitmalfunction isdetected, orthe ECM's CPU
is malfunctioning.
No malfunction.
• These Diagnostic TroubleCodeNumbers areclarified inDiagnostic TestMode II(SELF-DIAGNOS-
TIC RESULTS).
DIAGNOSTIC TESTMODE II-SELF-DIAGNOSTIC RESULTS
In this mode, adiagnostic troublecodeisindicated bythe number ofblinks ofthe MALFUNCTION INDI-
CATOR LAMPasshown below.
Example: Diagnostic troublecodeNo.12and No.43
0.6 0.3
ON
1111
OFF ~
0.9 0.3
0.6
--I~
2.1 0.6
0.9
0.3
Unit:second
Diagnostic troublecodeNo.12 Diagnostic
troublecodeNo.43
AEC490
• SELF-DIAG RESULTS.
0
FAILURE DETECTED TIME
NATS MALFUNCTION
0
I
ERASE
II
PRINT
I
SEF288Q
Long
(0.6second) blinkingindicates thenumber often digits, andshort (0.3second) blinkingindicates
the number ofsingle digits.Forexample, themalfunction indicatorlampblinks 4times forabout 2.5
seconds (0.6secx4times) andthen itblinks threetimes forabout 1second (0.3sec x3 times). This
indicates theDTC "43" andrefers tothe malfunction ofthe throttle position sensor.
In this way, allthe detected malfunctions areclassified bytheir diagnostic troublecodenumbers. The
DTC "55" refers tono malfunction. (SeeDIAGNOSTIC TROUBLECODECHART, refertoEC-268.)
HOW TOERASE DIAGNOSTIC TESTMODE II(Self-diagnostic results)
The diagnostic troublecodecanbeerased fromthebackup memory inthe ECM when thediagnostic
test mode ischanged fromDiagnostic TestMode IIto Diagnostic TestMode
I.
(Refer to"HOW TO
SWITCH DIAGNOSTIC TESTMODES" onprevious page.)
• Ifthe battery terminal isdisconnected, thediagnostic troublecodewillbelost from thebackup
memory within24hours.
• Becareful nottoerase thestored memory beforestarting- troublediagnoses.
• Ifthe MIL blinks or"NATS MALFUNCTION" isdisplayed on
"SELF-OIAG RESULTS"screen,perform self-diagnostic
results modewithCONSULT usingNATS program card
(NA TS-E940). RefertoEL section.
• Confirm noself-diagnostic resultsofNATS isdisplayed
before touching "ERASE" in"SELF-DiAG RESULTS"mode
with CONSULT.
• When replacing ECM,inltialisation ofNATS V2.0system and
registration ofall NATS V2.0 Ignition keyIDsmust becar-
ried outwith CONSULT usingNATS program card(NATS-
E940).
Therefore, besure toreceive allkeys from vehicle owner.
Regarding theprocedures ofNATS initialisation andNATS
ignition key
10
registration, refertoCONSULT operation
manual, NATS V2.0.
EC-252
TROUBLEDIAGNOSES
Quick-glow System(Cont'd)
@
CHECK COMPONENTS NG
(Glow relay, Glowplug,Engine coolant
temperature sensor,Key-inswitch, Igni-
tion switch).
Refer to"Component Inspection"(EC-
397).
OK
Disconnect andreconnect harnesscon-
nectors inthe circuit. Thenretest.
Trouble isnot fixed.
Check ECMpinterminals fordamage or
the connection ofECM harness connec-
tor. Reconnect ECMharness connector
and retest. Replace
malfunctioning
component(s).
•
BATIERY [
Voltage
OV
Ignition
key
START
[
ON
IN [
OUT
,
,
,
I
,
JL
SEC5558SYSTEM
OPERATION CHECK
Set voltmeter betweenglowplugandengine body.
1. Key-in glowsystem
• Read voltage whenignition keyisinserted intoignition
switch.
Voltage: Battery voltage forabout 3seconds
Ignition
key
BATIERY [
Voltage
OV
SEC5568
2.
Quick-glow (Pre-glow)system
1) Turn ignition switch"ON"3or more seconds afterkey-in.
2) Read voltage.
Voltage: Battery voltage forabout 20*seconds
*
Coolant temperature islower than60°C(140°F).
* Repeating ignitionkey"ON" and"OFF" may
change thetime.
EC-395
HOWTOPERFORM EFFICIENT DIAGNOSIS FORANELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
Voltage checkmethod
1. Remove theblown fuseanddisconnect allloads (i.e.SW1 open, relaydisconnected andsolenoid •
disconnected) poweredthroughthefuse.
2. Turn theignition keytothe ONorSTART position. Verifybattery voltage atthe B
+
side ofthe fuse
terminal (oneleadonthe B
+
terminal sideofthe fuse block andone lead onaknown goodground).
3. With SW1 open andtheDMM leads across bothfuseterminals, checkforvoltage.
voltage; shortisbetween fuseblock andSW1 (point A).
no voltage; shortisfurther downthecircuit thanSW1.
4. With SW1 closed, relayandsolenoid disconnected andtheDMM leadsacross bothfuseterminals,
check forvoltage.
voltage; shortisbetween SW1andtherelay (point B).
no voltage; shortisfurther downthecircuit thantherelay.
5. With SW1 closed, relaycontacts jumpedwithfused jumper wirecheck forvoltage.
voltage; shortisdown thecircuit ofthe relay orbetween therelay andthedisconnected sole-
noid (point C).
no voltage; retracestepsandcheck power tofuse block.
GROUND INSPECTION
Ground connections arevery important tothe proper operation ofelectrical andelectronic circuits.
Ground connections areoften exposed tomoisture, dirtand other corrosive elements. Thecorrosion
(rust) canbecome anunwanted resistance. Thisunwanted resistance canchange theway acircuit
works. Electronically controlledcircuitsarevery sensitive toproper grounding. Aloose orcorroded groundcan
drastically affectanelectronically controlledcircuit.Apoor orcorroded groundcaneasily affectthecir-
cuit. Even when theground connection looksclean, therecanbeathin film ofrust onthe surface.
When inspecting aground connection followtheserules:
1. Remove theground boltscrew orclip.
2. Inspect allmating surfaces fortarnish, dirt,rust, etc.
3. Clean asrequired toassure goodcontact.
4. Reinstall boltorscrew securely.
5. Inspect for"add-on" accessories whichmaybeinterfering withtheground circuit.
6. Ifseveral wiresarecrimped intoone ground eyeletterminal, checkforproper crimps. Makesure
all ofthe wires areclean, securely fastened andproviding agood ground path.Ifmultiple wiresare
cased inone eyelet makesurenoground wireshaveexcess wireinsulation.
Ground Inspection
•
Removeboll(screw).
•
GI-25
Inspect
matingsurfaces
for tarnish. dirt.rust. etc.
Clean asrequired to
assure goodcontact.
•
Reinstallbolt(screw)
securely.
SGI853