1994 JEEP CHEROKEE tow

(7) Remove screw and printed circuit board.
(8) To install the overhead console, reverse the re-
moval procedures. Be sure to flex housing outward
near the keyless entry receiver until the console
snaps onto the rear mounting bracket.
WITHOUT OVERHEAD CONSOLE
(1) Remove 2 screws attaching receiver housing to
headlining (Fig. 10).
(2) Pull housing toward rear of vehicle to disen-
gage clip.
(3) Disconnect receiver harness connector.
(4) Remove circuit board from housing.
(5) Reverse the removal procedures to install the
receiver.
DOOR LOCK/UNLOCK RELAY REPLACEMENT
The power door lock/unlock relays are in the relay
center. The relay center is located on the lower in-
strument panel trim cover just right of the steering
column (Fig. 11). Remove both relays.
(1) Remove the appropriate relay from the relay
center.
(2) To install the new relay(s) reverse the removal
procedure.
Fig. 8 Keyless Entry Harness Connector
Fig. 9 Keyless Entry Receiver Cover Removal/
Installation
Fig. 10 Remove/Install Keyless Entry Housing
Fig. 11 Door Lock/Unlock Relays
8P - 12 POWER DOOR LOCKSJ

XJ
Caption Fig.
Anti-Lock Brake System Wiring XJ..................3
Body Wiring XJ............................7,8
Door Wiring (Front) XJ.........................11
Engine Compartment Wiring 2.5L XJ................17
Engine Compartment Wiring 4.0L XJ.............18, 19
Engine Wiring 2.5L XJ.........................21
Engine Wiring 4.0L XJ.........................22
Front Cross-body Wiring XJ......................4
Front End Wiring XJ..........................16
Instrument Panel to Body Wiring XJ................14Caption Fig.
Instrument Panel Wiring XJ...................12, 13
Liftgate Wiring XJ.............................1
Power Seat Wiring XJ.........................15
Rear Door Wiring XJ...........................6
Roof Wiring (Rear) XJ..........................9
Roof Wiring XJ..............................5
Steering Column Wiring XJ......................10
Trailer Tow Wiring XJ..........................2
Transmission Wiring XJ........................20
JWIRING AND COMPONENT IDENTIFICATION 8W - 25

Fig. 1 Liftgate Wiring XJ
Fig. 2 Trailer Tow Wiring XJ
8W - 26 WIRING AND COMPONENT IDENTIFICATIONJ

WIRING DIAGRAMS XJ
INDEX
Wiring Diagram Name Sheet Number
A/C Compressor Clutch Relay...................3,69
A/C Compressor Clutch........................69
A/C Heater Blower Motor.......................70
A/C Low Pressure Switch.......................69
A/C Mode Select Switch........................70
A/C Thermostat..............................69
ABS Diode.................................33
ABS Green Indicator Lamp......................57
ABS Hydraulic Actuation Unit.....................33
ABS #1 Relay.............................3,31
ABS #2 Relay.............................3,31
ABS Pump Motor............................30
ABS Red Indicator Lamp.......................57
Ambient Temperature Sensor.....................53
Antenna...................................71
Antenna Mast...............................71
Anti-Lock Brake Control Module Connector...........109
Anti-Lock Braking System...............29,30,31,32,33
ABS Diode...............................33
ABS Relays...............................31
Anti-Lock Pump Motor.......................30
Anti-Lock Brake System Module.........29,30,31,32,33
Data Link Connector.........................32
G Sensor................................30
Hydraulic Actuation Unit......................33
Left Front Wheel Sensor......................29
Left Rear Wheel Sensor.......................29
Pedal Travel Sensor.........................30
Right Front Wheel Sensor.....................29
Right Rear Wheel Sensor......................29
Anti-Lock Brake System Module...........29,30,31,32,33
Anti-Lock Pump Motor.........................30
Anti-Lock Relay..............................31
Ashtray Lamp...............................48
Automatic Shut Down Relay..................3,12,17
Automatic Transmission Control System (2.5L).........27
Front Axle Lock-Up Switch.....................27
EMCC Relay..............................27
EMCC Solenoid............................27
Back-Up Lamp Switch.........................25
Ballast Resistor..............................89
Battery..................................1,7,8
Blower Motor.............................68,70
Blower Resistors...........................68,70
Blower Switch............................68,70
Body Ground...............................44
Brake Warning Switch.........................67
Bulkhead Disconnect.................101,102,103,104
Camshaft Position Sensor.....................11,20
Cargo Lamp................................50
Center High Mounted Stop Lamp..................98
Charging System 2.5L..........................5
Generator.................................5Wiring Diagram Name Sheet Number
Charging System 4.OL..........................6
Generator.................................6
Chime Module..............................74
Ignition Key Warning Switch....................74
Seat Belt Switch...........................74
Cigar Lighter...............................37
Cigar Lighter Lamp...........................48
Circuit Breakers
In Line Circuit Breaker........................2
Trailer Tow In-Line Circuit Breaker................97
Windshield Wiper Circuit Breaker...............63,64
Connectors
Anti-Lock Brake Control Module Connector.........109
Data Link Connector...................16,18,25,32
Instrument Cluster Connector................55,108
Main Body Connectors.......................112
Power Mirror Connector......................110
Powertrain Control Module Connector.............111
Remote Keyless Entry Module Connector...........114
Steering Column Connector...................106
Telltale Connector........................56,107
Trailer Tow Connector........................93
Transmission Control Module Connector...........105
Cooling Fan Relay...........................3,23
Courtesy Lamp..............................49
Crankshaft Position Sensor....................11,20
Data Link Connector....................16,18,25,32
Daytime Running Lamp Module (DRL)...............38
Daytime Running Lamp System...................38
Diode,ABS.................................33
Distributor Ignition Coil.......................16,18
Dome Lamp................................51
Dome And Courtesy Lamps..................49,50,51
Cargo Lamp..............................50
Dome Lamp..............................51
Dome/Reading Lamp.........................51
Glove Box Lamp...........................49
Left Courtesy Lamp.........................49
Reading Lamp.............................51
Right Courtesy Lamp........................49
Vanity Lamps.............................51
Dome Reading Lamp..........................51
Door Jamb Switch System....................75,76
Left Front Door Jamb Switch...................75
Left Rear Door Jamb Switch...................75
Liftgate Switch............................76
Right Front Door Jamb Switch..................76
Right Rear Door Jamb Switch..................76
EMCC Relay...............................3,27
EMCC Solenoid..............................27
Engine Block Coolant Heater/Cigar Lighter............37
Cigar Lighter..............................37
Engine Block Coolant Heater....................37
JWIRING DIAGRAMS 8W - 149

Wiring Diagram Name Sheet Number
Right Power Mirror.........................73
Power Mirrors.............................73
Power Seat..............................77,78
Left Power Seat Motor Assembly................77
Left Power Seat Switch.......................78
Power Steering Pressure Switch...................15
Powertrain Control Module......11,12,13,14,15,16,17,18,19,
20,21,22,23,35,36,45,55,69
Powertrain Control Module (PCM) Connector..........111
Power Windows.......................79,80,81,82
Left Front Door Window Motor..................81
Left Rear Door Window Motor..................82
Left Rear Door Window Switch..................82
Power Window Switch.......................79
Right Front Door Window Switch................81
Right Front Door Window Motor.................81
Right Rear Door Window Motor.................82
Right Rear Door Window Switch.................82
Power Window Switch.........................79
Printed Circuit Boards.................57,58,59,60,61
Pumps
Front Washer...........................63,64
Rear Washer..............................65
Radiator Fan Motor...........................23
Radio....................................71
Antenna Mast.............................71
Left Front Door Speaker......................71
Left Instrument Panel Speaker..................71
Left Liftgate Speaker.........................72
Right Front Door Speaker.....................72
Right Instrument Panel Speaker.................72
Right Liftgate Speaker........................72
Reading Lamps..............................51
Rear Lighting...................91,92,93,94,95,96,97
Left Back-Up Lamp........................91,93
Left Side Marker Lamp (Rear)................91,93
Left Tail/Stop Lamp.......................91,93
Left Turn Lamp (Amber)....................91,93
Left Turn Relay............................97
License Lamp...........................91,95
Right Back-Up Lamp.......................92,96
Right Side Marker Lamp (Rear)...............92,96
Right Tail/Stop Lamp......................92,96
Right Turn Lamp (Amber)...................92,96
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Trailer Tow Connector........................93
Trailer Tow In-Line Circuit Breaker................97
Rear Lighting With Trailer Tow............93,94,95,96,97
Rear Lighting Without Trailer Tow................91,92
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Motor.......................65
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Switch......................65
Rear Wiper/Washer Switch Lamp..................47
Reed Switch................................26Wiring Diagram Name Sheet Number
Relays
ABS #1 Relay............................3,31
ABS #2 Relay............................3,31
A/C Compressor Clutch Relay..................3,69
Automatic Shut Down Relay.................3,12,17
Cooling Fan Relay...........................3
EMCC Relay.............................3,27
Engine Starter Relay.......................3,7,8
Fan Control Relay...........................23
Fuel Pump Relay........................3,12,17
Heated Rear Window Relay....................66
High Beam Relay...........................40
Horn Relay...............................34
L.C.D. Illumination Relay......................52
Left Turn Relay............................97
Park Lamp Relay...........................39
Power Door Lock Relay.......................83
Power Door Unlock Relay.....................83
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Relay Center Identification......................113
Remote Keyless Entry System....................28
Remote Keyless Entry Module...................28
Remote Keyless Entry Module Connector...........114
Resistor,Ballast..............................39
Resistor,Blower..............................68
Right Front Door Jamb Switch....................76
Right Front Door Speaker.......................72
Right Front Door Window Switch..................81
Right Front Wheel Sensor.......................29
Right Front Door Connector and Door Lock Switch
Function Chart.............................87
Right Front Door Lock Motor.....................86
Right Instrument Panel Speaker...................72
Right Liftgate Speaker.........................72
Right Front Door Window Connector and Window Lift
Switch Function Chart........................87
Right Rear Door Jamb Switch....................76
Right Rear Door Window Connector and Window Lift
Function Chart.............................88
Right Rear Wheel Sensor.......................29
Right Turn Relay.............................97
Seat Belt Switch.............................74
Seat Belt Warning Indicator Lamp................57,58
Sensors
Ambient Temperature Sensor...................53
Camshaft Position Sensor...................11,20
Crankshaft Position Sensor...................11,20
Engine Coolant Temperature Sensor.............14,19
G Sensor................................30
Heated Oxygen Sensor.....................13,21
Intake Air Temperature Sensor................14,19
Left Front Wheel Sensor......................29
Left Rear Wheel Sensor.......................29
MAP Sensor............................14,19
Pedal Travel Sensor.........................30
Right Front Wheel Sensor.....................29
Right Rear Wheel Sensor......................29
JWIRING DIAGRAMS 8W - 153

Wiring Diagram Name Sheet Number
Power Steering Pressure Switch.................15
Power Window Switch.......................79
Rear Wiper/Washer Switch.....................65
Reed Switch..............................26
Right Door Lock Switch......................85
Right Front Door Jamb Switch..................76
Right Front Door Window Switch................81
Right Rear Door Jamb Switch..................76
Right Rear Door Window Switch.................82
Seat Belt Switch...........................74
Stop Lamp Switch..........................46
Transmission Range Switch....................25
Turn/Hazard Flasher Switch....................46
Vehicle Speed Control Switch...................35
Washer Fluid Level Switch.....................55
Wiper/Washer Switch......................63,64
Tachometer............................59,60,61
Telltale Connector.........................56,107
Thermostat,A/C..............................69
Throttle Position Sensor......................14,19
Trailer Tow Connector..........................93
Trailer Tow In-Line Circuit Breaker.................97
Transmission Range Switch......................25
Transmission Range Switch Lamp..................48
Transfer Case Lamp...........................48
Transmission Control Magnetic Trigger Wheel..........26
Transmission Control System...................25,26
Back-Up Lamp Switch........................25
Front Axle Switch...........................26
Data Link Connector.........................25
Indicator Lamp 4WD.........................26Wiring Diagram Name Sheet Number
Transmission Control Magnetic Trigger Wheel.........26
Transmission Control Module.................25,26
Transmission Range Switch....................25
Turn Signal Flasher...........................45
Turn/Hazard Flasher Switch Assembly...............46
Transmission Control Module (TCM) Connector........105
Underhood Lamp............................34
Underhood Lamp/Horn System....................34
Horn Relay...............................34
Horn Brush/Slip Ring........................34
Horn Switch..............................34
Horn Left Side.............................34
Horn Right Side............................34
Underhood Lamp...........................34
Upshift Indicator Lamp.......................57,58
Vanity Lamps.............................51,53
Vehicle Speed Control Sensor..................11,20
Vehicle Speed Control Servo.....................36
Vehicle Speed Control System..................35,36
Hazard Flasher.............................35
Powertrain Control Module...................35,36
Vehicle Speed Control Switch...................35
Voltmeter..............................59,60,61
Wall Plug,Engine Block Heater....................37
Washer Fluid Level Switch......................55
Wheel Sensors..............................29
Windshield Wiper Circuit Breaker................63,64
Windshield Wiper System (Standard)................63
Windshield Wiper System (Intermittent)..............64
Wiper/Washer Switch........................63,64
JWIRING DIAGRAMS 8W - 155

ENGINES
CONTENTS
page page
2.5L ENGINE SERVICE PROCEDURES....... 9
4.0L ENGINE SERVICE PROCEDURES...... 50ENGINE DIAGNOSIS...................... 5
STANDARD SERVICE PROCEDURES......... 1
STANDARD SERVICE PROCEDURES
INDEX
page page
Engine Performance....................... 2
Form-In-Place Gaskets..................... 1
Honing Cylinder Bores..................... 2
Hydrostatic Lock.......................... 4Measuring with Plastigage................... 3
Repair Damaged or Worn Threads............ 4
Service Engine Assembly (Short Block)......... 4
FORM-IN-PLACE GASKETS
There are several places where form-in-place gas-
kets are used on the engine.DO NOT use form-in-
place gasket material unless specified.Care must
be taken when applying form-in-place gaskets. Bead
size, continuity and location are of great importance.
Too thin a bead can result in leakage while too much
can result in spill-over. A continuous bead of the
proper width is essential to obtain a leak-free joint.
Two types of form-in-place gasket materials are
used in the engine area (Mopar Silicone Rubber Ad-
hesive Sealant and Mopar Gasket Maker). Each have
different properties and cannot be used interchange-
ably.
MOPAR SILICONE RUBBER ADHESIVE
SEALANT
Mopar Silicone Rubber Adhesive Sealant, normally
black in color, is available in 3 ounce tubes. Moisture
in the air causes the sealant material to cure. This
material is normally used on flexible metal flanges.
It has a shelf life of a year and will not properly cure
if over aged. Always inspect the package for the ex-
piration date before use.
MOPAR GASKET MAKER
Mopar Gasket Maker, normally red in color, is
available in 6 cc tubes. This anaerobic type gasket
material cures in the absence of air when squeezed
between smooth machined metallic surfaces. It will
not cure if left in the uncovered tube. DO NOT use
on flexible metal flanges.
SURFACE PREPARATION
Parts assembled with form-in-place gaskets may be
disassembled without unusual effort. In some in-
stances, it may be necessary to lightly tap the part
with a mallet or other suitable tool to break the seal
between the mating surfaces. A flat gasket scraper
may also be lightly tapped into the joint but care
must be taken not to damage the mating surfaces.
Scrape or wire brush all gasket surfaces to remove
all loose material. Inspect stamped parts to ensure
gasket rails are flat. Flatten rails with a hammer on
a flat plate, if required. Gasket surfaces must be free
of oil and dirt. Make sure the old gasket material is
removed from blind attaching holes.
GASKET APPLICATION
Assembling parts using a form-in-place gasket re-
quires care.
Mopar Silicone Rubber Adhesive Sealant should be
applied in a continuous bead approximately 3 mm
(0.12 inch) in diameter. All mounting holes must be
circled. For corner sealing,a3or6mm(1/8 or 1/4
inch) drop is placed in the center of the gasket con-
tact area. Uncured sealant may be removed with a
shop towel. Components should be torqued in place
while the sealant is still wet to the touch (within 10
minutes). The use of a locating dowel is recom-
mended during assembly to prevent smearing the
material off location.
Mopar Gasket Maker should be applied sparingly
to one gasket surface. The sealant diameter should
be 1.00 mm (0.04 inch) or less. Be certain the mate-
rial surrounds each mounting hole. Excess material
JENGINES 9 - 1

can easily be wiped off. Components should be
torqued in place within 15 minutes. The use of a lo-
cating dowel is recommended during assembly to pre-
vent smearing the material off location.
ENGINE PERFORMANCE
To provide best vehicle performance and lowest ve-
hicle emissions, it is most important that the tune-up
be done accurately. Use the specifications listed on
the Vehicle Emission Control Information label
found on the engine compartment hood.
(1) Test battery specific gravity. Add water, if nec-
essary. Clean and tighten battery connections.
(2) Test cranking amperage draw (refer to Group
8B, Battery/Starter Service for the proper proce-
dures).
(3) Tighten the intake manifold bolts (refer to
Group 11, Exhaust System and Intake Manifold for
the proper specifications).
(4) Perform cylinder compression test:
(a) Check engine oil level and add oil, if neces-
sary.
(b) Drive the vehicle until engine reaches normal
operating temperature.
(c) Select a route free from traffic and other
forms of congestion, observe all traffic laws and
briskly accelerate through the gears several times.
The higher engine speed may help clean out valve
seat deposits which can prevent accurate compres-
sion readings.
CAUTION: DO NOT overspeed the engine.
(d) Remove all spark plugs from engine. As
spark plugs are being removed, check electrodes for
abnormal firing indicators - fouled, hot, oily, etc.
Record cylinder number of spark plug for future
reference.
(e) Disconnect coil wire from distributor and se-
cure to good ground to prevent a spark from start-
ing a fire.
(f) Be sure throttle blades are fully open during
the compression check.
(g) Insert compression gage adaptor into the
No.1 spark plug hole. Crank engine until maxi-
mum pressure is reached on gauge. Record this
pressure as No.1 cylinder pressure.
(h) Repeat Step 4g for all remaining cylinders.
(i) Compression should not be less than 689 kPa
(100 psi) and not vary more than 172 kPa (25 psi)
from cylinder to cylinder.
(j) If cylinder(s) have abnormally low compres-
sion pressures, repeat steps 4a through 4h.
(k) If the same cylinder(s) repeat an abnormally
low reading, it could indicate the existence of a
problem in the cylinder.
The recommended compression pressures are
to be used only as a guide to diagnosing engineproblems. An engine should NOT be disassem-
bled to determine the cause of low compression
unless some malfunction is present.
(5) Clean or replace spark plugs as necessary. Ad-
just gap (refer to Group 8D, Ignition System for gap
adjustment and torque).
(6) Test resistance of spark plug cables (refer to
Group 8D, Ignition System).
(7) Inspect the primary wire. Test coil output volt-
age, primary and secondary resistance. Replace parts
as necessary (refer to Group 8D, Ignition System and
make necessary adjustment).
(8) Set ignition timing to specifications (refer to
Specification Label on engine compartment hood).
(9) Perform a combustion analysis.
(10) Test fuel pump for pressure and vacuum (refer
to Group 14, Fuel System for the proper specifica-
tions).
(11) Inspect air filter element (refer to Group 0,
Lubrication and Maintenance for the proper proce-
dure).
(12) Inspect crankcase ventilation system (refer to
Group 0, Lubrication and Maintenance for the proper
procedure).
(13) For emission controls refer to Group 25, Emis-
sion Controls System for service procedures.
(14) Inspect and adjust accessory belt drives (refer
to Group 7, Cooling System for the proper adjust-
ments).
(15) Road test vehicle as a final test.
HONING CYLINDER BORES
Before honing, stuff plenty of clean shop towels un-
der the bores and over the crankshaft to keep abra-
sive materials from entering the crankshaft area.
(1) Used carefully, the Cylinder Bore Sizing Hone
C-823 equipped with 220 grit stones, is the best tool
for this job. In addition to deglazing, it will reduce
taper and out-of-round as well as removing light
scuffing, scoring or scratches. Usually a few strokes
will clean up a bore and maintain the required lim-
its.
CAUTION: DO NOT use rigid type hones to remove
cylinder wall glaze.
(2) Deglazing of the cylinder walls may be done if
the cylinder bore is straight and round. Use a cylin-
der surfacing hone, Honing Tool C-3501, equipped
with 280 grit stones (C-3501-3810). 20-60 strokes, de-
pending on the bore condition, will be sufficient to
provide a satisfactory surface. Using honing oil
C-3501-3880 or a light honing oil available from ma-
jor oil distributors.
CAUTION: DO NOT use engine or transmission oil,
mineral spirits or kerosene.
9 - 2 ENGINESJ