•
BODY
COMPONENTS 23 - 31
WEATHERSTRIP
SEAL
VENT
GLASS
AND
FRAME
SCREW
RIVET-NUT
RETAINER
J9123-340
Fig.
5 Vent Window Removal/installation
(2)
Separate the seal lip from the glass at one cor
ner with a trim stick. Carefully push the glass out of
the seal (Fig. 8).
(3) Force the glass out of the weatherstrip seal. Re
move it from the seal and the window opening.
(4) Remove the weatherstrip seal from the window
opening.
INSTALLATION
(1) Clean the seal channels and the window
flanges in the cab.
(2) Install the seal on the window glass or frame.
(3) Apply a 6-mm (1/4-in) diameter bead of sealant
to the window flange.
(4) Install the glass according to the following in
structions:
• Moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution • Verify that the cord is long enough to go around
the edge of the seal. • Insert the cord into the window flange in the seal (Fig. 9)
• Position the window and seal in the opening with
the free ends of the cord inside the vehicle
• Pull on the cord ends. Pull the seal channel lip over the window flange. (5) Test the window for water leaks.
(6) As applicable, install the window reveal moul
ding or retainer. (7) Clean the vehicle, as necessary.
SLIDING
WENT
GLASS
REMOVAL
(1) Remove the complete rear window from the cab
opening. If necessary, refer to the removal procedure. (2) Place the frame and glass on a clean, padded
area. (3) Loosen the screws located on the bottom of the
frame.
CAB
BACK
PANEL WEATHERSTRIP
SEAL
SLIDING
GLASS
AND FRAME
RETAINER Fig.
6 Cab Rear
Windows
CAB
PANEL WEATHERSTRIP SEAL
WITH
MOULDING
WEATHERSTRIP
SEAL
RETAINER FIXED
WINDOW
GLASS
WEATHERSTRIP SEAL
'
WITH
MOULDING
CAB
BACK
PANEL
RETAINER
CAP
RETAINER
WINDOW
LOWER WEATHERSTRIP
SEAL
UPPER FIXED
GLASS
J9123-339
CAB
BACK
PANEL
FIXED
WINDOW
GLASS
SLIDING
GLASS
AND FRAME
J9123-338
Fig.
7 Rear Window
Glass/Frame—Removal/Installation
PU866
Fig.
8 Rear Window
Removal—
Typical
(4) Carefully spread the frame apart.
(5) Remove the sliding vent glass from the frame
track.
23
- 32
BODY COMPONENTS
•
Fig.
9 Window
installation
Cord—Typical
INSTALLATION
(1) Position the sliding vent glass in the frame
track.
(2) Tighten all the screws at the bottom of the
frame, (3) Test for correct travel. Check the latch opera
tion for the sliding vent glass.
(4) Install rear window in the cab opening. If nec
essary, refer to the installation procedure.
(5) Verify that the drain holes are not restricted.
HATCHGATE WINDOW GLASS-RAMCHARGER
REMOVAL (1) Use a trim stick to separate the glass seal lip
from the hatchgate flanges. Push the window glass and seal outward from the top.
(2) Remove the seal and glass from the hatchgate.
(3) Remove the retainer strip from the weather
strip seal.
(4) Remove the seal from the window glass.
(5) Clean the seal channels and window opening
flanges.
INSTALLATION (1) Install the seal on the window glass.
(2) Apply mineral spirits to the retainer strip
channel in the weatherstrip seal. (3) Install the retainer strip in the seal channel.
(4) Install the hatchgate window glass according to
the following instructions: • Moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution;
• Verify that the cord is long enough to go all the
way around the edge of the weatherstrip seal
• Insert the cord into the window flange in the seal • Position the glass in the window opening with the
free ends of the cord inside the vehicle • Pull on the cords to pull the seal channel lip over
the window flange
(5) After installation, release any curls from the
seal outer lip.
(6) Test the hatchgate window for water leaks.
(7) Clean the glass.
HATCHGATE RETAINER WEATHERSTRIP
Fig.
10 Hatchgate Window
Glass
&
Seal
QUARTER WINDOW GLASS
REMOVAL (1) Remove the quarter window glass interior trim
panel (Fig. 11).
Fig.
11
Quarter
Window
Interior
Trim
Panel
(2) Remove the quarter window exterior mouldings
(Fig. 12).
(3) Use an electric knife (Tool 4386 or an equiva
lent) to cut the butyl tape.
(4) Remove the glass from the opening by applying
even pressure to the inside of the glass.
