1990 MITSUBISHI SPYDER service

ABS On-vehicle Service
ABS-ECU
14
32
A B S V a l v e R e l a y
When no current
flows
Between
Between
Between terminals continuity
When current flows Between terminals No
between terminals
B e t w e e n
0
POWER RELAY CHECK
Remove the instrument under cover the
relay.
voltageTerminal No. .
34
Power is not supplied00
Power is supplied.
REMEDY FOR A FLAT ,35200350072
When booster cables are used to start the engine wh en the’
battery is completely flat and then the vehicle is
driven without waiting for the battery to
some extent, the engine may misfire, and driving not
be possible.
This happens because ABS consumes a great of’
current for its self-check function; the remedy is to either
allow the battery to recharge sufficiently, or to r emove the,
fusible link for ABS circuit, thus disabling the an ti-skid brake
system.
The ABS warning light will illuminate the fusible
(for is removes.
After the battery has sufficiently charged, install the fusible
link (for ABS) and restart the engine; then check t o be sure
the ABS warning light is not illuminated.
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CONTENTS
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . 2PARKING BRAKE LEVER*. . . . . . . . . . . . . . . . . . 6
LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 4
PARKING BRAKE CABLE * Lining Running-in . . , . . . , . . . . . . . . . .
. . . . . . . . , . .5
7Parking Brake Lever Stroke
Check and. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjustment . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . .
4
PARKING BRAKE CABLE . . . . . . .
BRAKE>*. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .8‘SERVICE SPECIFICATIONS . . . . . . . . . . . . . . 3
PARKING BRAKE DRUM . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . .
3
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRA INT SYSTEM EQUIPPED VEHICLES
WARNING!
(1)Improperservice or maintenance of any component of the or any component, can lead to inadvertent firingofthealr renderingthe inoperative).(2) Service or maintenance of any component or component must be performed only at an authorized dealer. MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP Supplemental
Restraint System and GROUP 00 Maintenance Service before beginning any service o r of anycomponent of the or any component.
NOTEThe SRS includes the following SRS warning light, air bag module, clock spring and interconnecting wiring. SRS-related components (that may have to be in connection SRS service or maintenance) are
.. . . indicated the ot contents by an asterisk

PARKING BRAKES Service
SERVICE SPECIFICATIONS
ItemStandard valueLimitI
Parking brake lever strokeVehicles with brake3-5 notches
5-7 notches
.
Brake lining thickness mm (in.) 2.8
Brake drum inside diameter mm (in.)188.0 (6.8) 169.0 (6.7)
LUBRICANTS
.
ItemsSpecified lubricant
Backing plateBrake grease SAE No. 1
Shoe and lining assembly
Adjuster
TROUBLESHOOTING
Symptom Probable cause
Brake drag
lnsuff parking
brake function Incomplete release of parking brake.
Incorrect parking adjustment
W o r n b r a k e p a d
Excessive parking brake lever stroke
Grease or oil on pad surface Parking brake cable sticking’
Replace

PARKING BRAKES
BRAKE ASSEMBLY
Remove the rear brake assembly and support it with wire
or. similar.
Shoe
Shoe-to-anchor spring(rear)
Forward
SHOE
-Extend the shoe and lining assembly, and remove th e shoe
hold-down cup.
INSTALLATION SERVICE POINTS
ADJUSTER INSTALLATION
the adjuster so that the shoe adjusting bolt of left hand
wheel is attached towards the front of the vehicle, and the
shoe adjusting bolt of right hand wheel is towards the rear
of the vehicle.
SHOE-TO-ANCHOR SPRING INSTALLATION
The load on the respective shoe-to-anchor springs i s different,
so the spring in the figure has been painted.
NOTE
The figure shows the left wheel; for the right
the position
is symmetrical.
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CONTENTS
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . 2POWER STEERING GEAR . . . . . . . . . . 18
LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3P O W E R S T E E R I N G H O S E ’ S
Engine . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 7 Engine (Turbo) and . . . 47
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Checking Steering Wheel Return to Center
. . . .8
Fluid Level Check. . . . . . . . . . . . . . . . . . . . . . . . . . .8
Fluid Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . .9
Oil Pump Test
. . . . . . . . . . . . . . . . . . . . .
Power Steering Pressure Switch Check
. . . . . . .13
Stationary Steering Effort Check. . . . . . . . . . . . . .8
Steering Angle Check. . . . . . . . . . . . . . . . . . . . . . . .7
Steering Wheel Free Play Check. . . . . . . . . . . . . . .7
Tie Rod End Ball Joint Breakaway Torque Check
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
POWER STEERING OIL PUMP
Engine (Non-turbo)> . . . . . . . . . . . . . . .
Engine (Turbo) and Engine> . . . 39
SEALANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 3
SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . .4
STEERING WHEEL AND
. . . . . . . . . . 14
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL (SRS) EQUIPPED
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead
the SRS inoperative).(2) Service or maintenance of any SRS component or component must be performed MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must this and especially its GROUP straint System (SRS) and GROUP 00 -Maintenance beginning any service or maintenance of any com-
ponent of the SRS or any
NOTEThe includes the following components: SRS light, air bag module, and interconnecting wiring.Other SRS-related components (that may have to be r emoved/installed in with service or maintenance) are indi-
cated in the table of contents by an asterisk

SERVICE SPECIFICATIONS
Standard value
Steering wheel free play mm (in.) with engine stopped15
or less,
with hydraulic operation
Steering angleInner wheel 2“
__
.
O u t e r w h e e l
A W D
Tie rod end ball joint breakaway torque Nm (4-22)
Stationary steering effort 34 (7.6) or less. .
Fluctuation allowance (Ibs.)
5.9 (1.3) or less
Oil pump relief pressureOil pump pressure (psi) 9.0 ,309)
P r e s s u r e ( 1 1 4 - 1 4 2 )
conditions
Steering gear retention
pressure
Power steering pressure switch
operating pressure
(psi)
Total pinion torque Nm
Tie rod swing resistance (Ibs.) ON
OFF
OFF
ON
( 2 1 3 - 2 8 4 )
7.8-27
rod swina toraueNm1.5-4.9
between shaft and oil pump body mm (in.)
LUBRICANTS
IItems
Bearing
O-ring
Oil seal
.
Specified lubricant’
Gear boxAutomatic Transmission Fluid II”
.As required
Oil pump Special tool
214)
Pinion and valve assembly
seal ring part
,
BellowsSilicone grease
Power steering fluid Automatic
Flow control valve Automatic Transmission II”
Friction surface of rotor
vane, cam ring and pump
cover.
O-ring
As required
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SEALANTS
Sealants/Special Tools
.
I t e m s Specified sealant
Power
steering
gear box End plug screw ATD Part ‘No. or ‘equivalent
Power steering rack support cover screw
Dust cover lip for tie rod end ball joint
SPECIAL TOOLS
Tool
0
Tool number and name
or
Steering linkage puller
socket
Oil pressure gauge
assembly
548
Engine (Non-turbo)>
Power steering oil
gauge adapter
side)
Engine (Non-turbo)>
steering oil
gauge adapter
side)
or
Engine (Turbo)
Engine>
steering oil
gauge adapter
pump side)
Engine (Turbo)
Engine>
steering oil pressure adapter (hose side)
Generalservice tool
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Application
Tie, rod knuckle
Tie rod end ball joint breakaway
torque check

Special
Steering wheel puller
socket
Torque wrench socket
l support
120
Needle bearing puller
.
Tool not available roller bearing removal __
. .
197
Bar (long type) General service tool and oil seal
i n s t a l l a t i o n
Oil
199
Oil seal installerGeneral service tool
,
General service tool
Oil seal installer attach-
ment
General service tool Needle rotter bearing
Oil seal bearing installerinstallation -- B a l l b e a r i n g
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