Page 1379 of 2103
AUTOMATIC TRANSAXLE.
SPEEDOMETER GEAR
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1. E-clip driven gear
Sleeve
.
I.
. .
REASSEMBLY SERVICE POINT
SPEEDOMETER DRIVEN GEAR INSTALLATION
Apply gear oil sparingly to the speedometer driven gear
shaft and insert the shaft.
R e v i s i o n
Page 1380 of 2103
AUTOMATIC TRANSAXLE
-Transfer Shaft
TRANSFER SHAFT
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1. Taper roller bearing
2. Transfer shaft 3. Taper roller bearing
Revision
DISASSEMBLY SERVICE POINT
TAPER ROLLER BEARING REMOVAL
Page 1381 of 2103
A U T O M A T I C T R A N S A X L E
-Transfer
REASSEMBLY SERVICE
,
. . . .
I I
I N S T A L L A T I O N
TSB Revision
Page 1385 of 2103
AUTOMATIC TRANSAXLE
I
I
‘Id
0
REASSEMBLY SERVICE POINTS
PLATE N-D BALL
STEEL BALL’ LOCATION
(1) Install the stopper plates;’ and steel
balls into the upper as shown;
VALVE BODY SUB ASSEMBLY
INSTALLATION
(1) the special tool the upper separating
plate and intermediate plate with eight
bolts.
Then, remove the special.
.
FILTER STEEL BALL RELIEF SPRING
INSTALLATION
(1) Install the oil filter, two steel balls, and sp ring to the inter-
mediate plate.
VALVE BODY SUB ASSEMBLY
INSTALLATION
(1) Mount the special tool to the intermediate plat e.
(2) Install the separating plate.
TSB Revision
Page 1387 of 2103
AUTOMATIC TRANSAXLE
CENTER DIFFERENTIAL ,
DISASSEMBLY AND REASSEMBLY. . .
5
74Nm54I
Disassembly
1. Transfer driven gear 2. Taper roller bearing
3. Taper roller bearing 4. Bolt
5. Center differential flange
6. Spacer
7. Side gear (front)
_ _
10.Washer11. Side gear
12.Clip 13. Spacer Center .
DISASSEMBLY SERVICE POINTS
DRIVEN GEAR
(1) the transfer driven
If It is to remove, use “the
it.
TSB
Page 1390 of 2103
AUTOMATIC TRANSAXLE
Front Output Shaft ,
FRONT OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
2
I,
Disassembly steps
1. Taper roller bearing 2. Taper roller bearing3. Front output shaft
2
3
2
DISASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS REMOVAL
(1) Using the special tool, remove the taper roller bearings
on both ends of the front output shaft.
REASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS INSTALLATION
(1) Using the special tool, press-fit the taper roller bearings
on both ends of the front output shaft.
TSB Revision
Page 1391 of 2103
AUTOMATIC TRANSAXLE
-Transfer
TRANSFER23300670017
DISASSEMBLY AND
39
Lubricate all internal parts
with gear oilduring reassembly.
Disassemblv .
1.Cover 2. Cover gasket 3. Extension housing assembly
4. Oil guide
5. Transfer case sub assembly
6. ,
c a s e sub
REASSEMBLYSERVICE POINTS
CASE ADAPTER ASSEMBLY
INSTALLATION
Apply a
light and uniform of machine or red
lead to the driven bevel gear teeth
sides) using
a brush.
TSB Revision
Page 1396 of 2103
AUTOMATIC TRANSAXLE
-Transfer
DISASSEMBLY AND REASSEMBLY
9
78
. .
internal gear oil
during
Disassembly steps
1 . L o c k n u t 2. Driven b e v e l g e a r 3. Taper roller bearing
,
,
6. Outer race7. Outer race
8. Transfer case adapter
Taper roller bearing
DISASSEMBLY SERVICE POINTS
LOCK NUT REMOVAL
(1) Unlock the lock nut. (Straighten the bent nut.)
(2) Holding the driven bevel gear in a workbench an d using
the special tool, remove the lock nut.
TSB Revision