Page 1369 of 2103
AUTOMATIC
PLANETARY ‘GEAR
DISASSEMBLY AND REASSEMBLY
parts with automatic
6
I
Disassembly steps
1. Thrust bearing
2.Rivet
3. Wave washer
4. One way clutch outer
race
. .
End
Planetarycarrier
P O I N T S ’
B E A R I N G
(1) the only one short not
and lose the 17 rollers in the not
the other short pinions.
.
T S B R e v i s i o n
Page 1370 of 2103
AUTOMATIC TRANSAXLE
Planetary Gear
RIVET REMOVAL
(1) Shift the stopper plate to ensure that the rivet head does
not hit it.
NOTE
Make sure that the stopper plate claw is not at
the groove in the one-way clutch outer race.
(2) Using a pin punch, drive out the
REASSEMBLY SERVICE
B E A R I N G
(1) Install a new thrust bearing car&r.. sure
that it fits correctly in the spot faced carrier..
(2) Apply unsparingly to the inside surface of the
short pinion and attach the 17 rollers on the
T S B R e v i s i o n
Page 1371 of 2103
A U T O M A T I C T R A N S A X L E ,
Rear thrustwasher
I
Notch
Arrow
Line up the holes of the
thrust washer “A” with the shaft of the carrier.
Install the short pinion,
washer and align the holes. Use care not to allow the
rollers to get out of position.
,
(5) Insert the pinion shaft. Make sure that the fla ttened end
of pinion shaft is correctly fitted in the hole of the rear
thrust plate when the pinion shafts is inserted.
ONE-WAY CLUTCH INSTALLATION:
(1) Push the one-way clutch into the sure
that arrow on the outside inside diameter of cage i s di-
rected upward as shown in the illustration when the
way clutch is pushed in.
WAVE WASHER INSTALLATION
(1) Install washer to the rivet so that its
is placed on the outer race
RIVET INSTALLATION
(1) Stake the rivet using a punch and press.
NOTE
(1) Use a punch with a tip angle.
(2) Stake the rivet with a load of 11
Ibs.).
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Page 1382 of 2103
AUTOMATIC TRANSAXLE
Valve Body
B O D Y
.
29999999999
DISASSEMBLY AND REASSEMBLY
15
14
from
18
Disassembly steps
1. Manual valve 2. Pressure control solenoid valve 3. Torque converter clutch solenoid
4. control valve c o n t r o l valve
Valve stopper
8. N-D control sleeve
9. N-D control valve
10. Lower valve body sub assembly11. Lower separating plate
12. Nut
16
5
5 Nm
4
13. Jet 14. Relief spring
15. Steel ball 16. Oil filter 17. Upper valve body sub assembly 18. Steel ball 19. Teflon ball
Upper separating plate
23. Dowel bushing
24. Intermediate plate
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Page 1383 of 2103
AUTOMATIC TRANSAXLE
47
I5 Nm4
Viewed from
Lubricate all internal
parts with automatic
transmission fluid during reassembly.
5Nm4
25. Front end cover
26. Pressure control spring27. Pressure control valve
28. Torque converter control spring
29. Torque converter control valve
30. Adjusting screw
31. Regulator spring 32. Regulator valve
33. Shift control spring 34. Stopper plate 35. Shift control plug
36. Rear clutch exhaust valve A 37. Rear clutch exhaust valve
38. Rear clutch exhaust spring
39. shift spring
40. shift valve41. Rear end, 42. Shift 43. Stopper plate44. Shift control .
4 5 . s p r i n g
4 6 . s h i f t .
47. Upper body’
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4 2
Page 1384 of 2103
AUTOMATIC TRANSAXLE
Body
62
69
Disassembly steps
48.Pin49.Stopper50. End clutch plug
51. End clutch spring
52. End clutch valve
53.End cover
54. converter clutch control
55. Torque converter clutch control
56. Torque converter clutch control
spring
57. N-R control valve
58. N-R control spring
59. Adjusting’ screw
60. Reducing spring
61. Reducing valve
62. Lower valve body
valve
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Page 1386 of 2103
AUTOMATIC TRANSAXLE
Valve Body
solenoid
(3) Secure the lower valve body with mounting bolts and
then remove the special tool.
SOLENOID VALVE
(1) Install the solenoid valves as shown.
Solenoid valve
Shift control solenoid valve A (SCSV-A) Wire color
Orange
Shift control solenoid valve Yellow,
Torque converter clutch solenoid
solenoid)Red/Black
Pressure control solenoid valve (PCSV)
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Page 1403 of 2103
TRANSAXLE
O V E R H A U L
CONTENTS
DIFFERENTIAL77SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . .4. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .
2General Specifications. . . . . . . . . . . . . . . . . . . . . . . .4
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INPUT CLUTCHES49Service Specifications. . . . . . . . . . . . . . . . . . . . . . . .4. . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . .5
OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
TRANSAXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
OIL PUMP SEAL . . . . . . . . . . . . . . . . . . . . . . . . . .72
VALVE BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . .10