Page 1353 of 2103
AUTOMATIC TRANSAXLE
the thrust washer on the return spring
clutch.
the end clutch hub on the
thrust bearing to the end of the hub
with petrolatum.
. .
the end clutch assembly.
a new O-ring the end clutch
.
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Page 1354 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL Transaxle
the end clutch cover and tighten the bolts to the
specified torque.
End clutch cover mounting Nm (8
the differential assembly.
solder with a length of approximately 10
in.) and diameter of 1.6 in.) on the differential
rear bearing retainer at the
the outer race.
the differential rear bearing retainer and tighten
the bolts to the specified torque..
the bolts, remove the differential. bearing
retainer and remove the solder. If the crushed,
repeat steps using the solder with the diameter,
of 3 mm.
Differential rear bearing retainer mounting
35 Nm (26
the thickness of the crushed solder with a mi-
crometer and adjust by selecting a spacer with a th ickness
that will provide the standard value for the. end play and
preload.
Standard
m m
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Page 1362 of 2103
AUTOMATIC TRANSAXLE Front ,
FRONT CLUTCH
DISASSEMBLY AND REASSEMBLY
8
8
7I
Disassembly steps
1. Snap ring 2. Clutch reaction plate3.Clutchdisc
4. Clutchplate5. Clutchpressureplate 8. Snap ring
7. Return spring
8.Front clutchpiston9.
10.
D-ring D-ring11. Front clutch retainer
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Lubricate all internal
parts with automatictransmission fluid
during reassembly.
6
7
8
2 6
Page 1363 of 2103
A U T O M A T I C “ T R A N S A X L E .
SNAP
Compress the return spring with thetool.
(2) Remove the snap ring.
REASSEMBLY SERVICE POINTS
Compress the return spring the special tool.
(2) Install the snap ring.
,
P L A T E
Install the clutch plate with their portions
(A in the illustration) in alignment.
NOTE
This design helps automatic transmission fluid esca pe
and improve the cooling efficiency of the plate and disc.
Plate No. 4 Plate No. 2
ring
Clutch discs
(2)Install the innermost plate droops directed
as shown in the
Plate No.Thickness mm (in.)
15.0
2.2
32.2
Position the gap of the snap ring approx. away
from that of the return spring mounting snap ring.
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2.2
53.8
SNAP RING
Check clearance between the ring and reac-
tion plate. To check the clearance, inside diam-
eter of the clutch reaction plate ‘50 tbs.)
force. If clearance is out of standard a snap
ring to obtain the standard value;,
S t a n d a r d v a l u e :
NOTE
Page 1364 of 2103
AUTOMATIC TRANSAXLE
Rear
. . . . .
DISASSEMBLY AND
Disassembly steps
1.Seal ring2.input shaft3.
4.
5.Snap ring
Thrust race
6.
7.Seal ring
8.
Snap ring
Clutch discplate
.
10. Clutch Clutch.
12.13. Snap 14.
1 5 . p i s t o n 1 6 .1 7 .
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Page 1365 of 2103

A U T O M A T I C
Rear
,
(1) Compress the return spring with special
(2) Using a screwdriver, remove the ring.
Clutch discs
REASSEMBLY SERVICE POINT
SNAP RING INSTALLATION
(1) Compress clutch reaction plate with the special tool.
(2) Install the snap ring.
PRESSURE PLATE CLUTCH PLATE
CLUTCH REACTION PLATE INSTALLATION
(1) Install the clutch pressure plate, clutch plate s and clutch
reaction plate with their missing tooth portions (A in the
illustration) in alignment.
NOTE
This design helps automatic transmission fluid esca pe
and improve the cooling efficiency of the plates and disc.
(2)Install the clutch reaction plate with its shear droop directed
as shown in the illustration.
SNAP RING SELECTION
(1) Check clearance between the snap ring and clutc h reac-
tion plate. To check the clearance, hold entire cir cumfer-
ence of the clutch reaction plate down with (11
Ibs.) force. If clearance is out of standard value, select
a snap ring to obtain the standard value.
Standard value:
mm in.)
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Page 1367 of 2103
A U T O M A T I C T R A N S A X L E
End Clutch
END CLUTCH
DISASSEMBLY AND REASSEMBLY
11
- 8
Disassembly steps
1. Seal ring 2. Snap ring3. Clutch reaction plate
4. Clutch disc
5. Clutch plate
8. Return Spring9. End clutch 10. Oil seal11. D-ring
12. End clutch retainer
13. Oil seal
T S B R e v i s i o n
Page 1368 of 2103
AUTOMATIC TRANSAXLE
End
T S B R e v i s i o n
T S B R e v i s i o n DISASSEMBLY SERVICE
, ,
(1) Remove the piston. If it hard to remove,’ the
retainer on the workbench with piston side down and
blow air through the oil passage in the back of ret ainer.
REASSEMBLY SERVICE POINTS
SNAP RING INSTALLATION
(1) Using the special tool, fit the snap ring.
C a u t i o n
Make sure that the snap ring is fitted in position in
the groove.
SNAP RING SELECTION
(1) Check clearance between the, snap ring and clut ch reac-
tion plate. To check the clearance, hold entire ins ide diam-
eter of the clutch reaction plate down with 50 (11
force. If clearance is out of standard value, selec t a snap
ring to obtain the standard value.
S t a n d a r d v a l u e :