Page 1420 of 2103
AUTOMATIC TRANSAXLE OVERHAUL Transaxle
rear sun gear and No. 7 needle bearing.
spring compressor Using the special
tool, compress the
clutch retainer just enough to
remove the snap ring.
Using a screwdriver, remove the clutch retainer snap
ring.
up clutch retainer by hand.
clutch retainer.
clutch spring.
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Page 1421 of 2103
AUTOMATIC TRANSAXLE OVERHAUL Transaxle
Clutchplate
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Low/reverse
One disc from
clutch pack.
NOTE
Tag clutch pack for reassembly identification.
,
tapered ring by prying with a
as shown.
low/reverse reaction plate.
one disc from low/reverse clutch.
a screwdriver, out the low/reverse reaction
flat snap ring.
Caution
Use care not to scratch the plate with
screwdriver tip while prying out snap ring.
Page 1422 of 2103
low/reverse clutch pack. ,
NOTE
Tag low/reverse clutch pack for identification.
A U T O M A T I C T R A N S A X L E
rear bolts.
rear cover.
holding transfer shaft gear with Holder
loosen transfer shaft nut.
transfer shaft gearnut and lock washer.
Page 1428 of 2103
AUTOMATIC TRANSAXLE OVERRAUL , , ,
,Guide bracket
Split sleeve
.
Spacer
IStepped
spacer
spring
Low/reverse piston
Lip seal
Low/reverse ,, Screwdriver
retainer
screws
l
Guide bracket (disassembled)
low/reverse clutch piston.
screws low/reverse
piston retainer.
low/reverie clutch piston retainer gasket.
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Page 1430 of 2103
AUTOMATIC TRANSAXLE OVERHAUL Transaxle
REASSEMBLY
. . .
(1) Install both output bearing Bearing
and wrenches.
(2) Install low/reverse clutch
Be sure to align gasket holes.. .
(3) Install low/reverse clutch piston retainer.
(4) install screws attaching low/reverse clutch piston
retainer.
(5) Install low/reverse clutch piston.
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Page 1442 of 2103
AUTOMATIC TRANSAXLE OVERHAUL Transaxle
transfer shaft gear nut to 271 Nm (200
while holding transfer shaft gear with Holder
Caution
Always use new retaining nut. Never reuse old
retaining nut.
(52) Installrear cover.
NOTE
Apply a,
inch wide bead of Loctite 18718 or equivalent
as shown.
rear cover bolts. .
,
,
, .
.
.
low/reverse clutch’ pack.
a screwdriver,
snap ring.
install
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.low/reverse reaction plate flat.
.
.
, ,
Page 1443 of 2103
AUTOMATIC TRANSAXLE OVERHAUL Transaxle
Ho
c r e w d r i v e r
clutch clearance. ‘Set Dial Indicator set
with Dial Indicator Tip as
Press down on the clutch pack with finger and zero dial
indicator. Raise one clutch disc with a hook tool. Read
the dial indicator.
the proper low/reverse reaction plate to achieve
specification:
Low/reverse clutch pack clearance is 1.04 to 1.65 m m
to inch).
last from clutch.
. .
low/reverse reaction plate with its flat side facing
new tapered snap ring with a screwdriver as shown
with its tapered side facing up.
Page 1444 of 2103
AUTOMATIC TRANSAXLE OVERHAUL
View from bell-housing
Snap ring end
Transaxle case oil pan face
SequenceA thru Install
.Note
clutch retainer t a b
NOTE
lDo not reuse the old snap. ring.
lWhen installing a new position the snap
ring ends as shown.
l Follow A
sequence for best results.
clutch pack.
correct position of clutch return in relation
with clutch retainer.
Line up the spring cut-outs with the long tab and
notch.
clutch retainer.