GENERAL Recommended Lubricants and Capacities
Non-turbo
I
EngineI PREFERRED
Turbo
Oil Viscosity
The SAE grade number indicates the viscosity Of the
A proper SAE grade number should be selected
to ambient temperature.
NOTE
l :SAE may be used for operation in very cold weather
areas where the lowest ambient temperature is below
COOLANT SELECTION
COOLANT
Relation between Antifreeze Concentration and Speci fic Gravity
Engine coolant temperature and specific gravity
10 (50)20 (68)30 (86)
40(104)50 (122)
1.054
1.0501.042
1.036
1.0631.058 1.0541.049
1.044
1.0711.0671.0621.0571.052 Freezing
Safe
operatingEngine coolant
temperature temperature concentration
(Specific volume)
-16 (3.2)
-11 (12.2)30%
-20 (-4)
-15 (5)35%
-25 (-13) -20 (-4)
1.079
1.074 1.0691.064
1.058-30 (-13)-25
1.0871.082 1.0761.070
1.064-36 (-32.8)
1.095 1.090 1.0841.077
1.070-42 (-44)
1.1031.0981.0921.0841.076-50 (-58)-45
Example
The safe operating temperature is when the measured specific gravity is 1.058 at the coolant
temperature of
Caution
1.If the concentration of the coolant is below the anti-corrosion property, will adversely
affected. In addition, if the concentration is abov e
both the anti-freeze and cooling
properties will decrease, affecting the engine adve rsely. For these reasons, be sure to maintain
the concentration level within the specified range.
2. Do not use a mixture of different brands of anti -freeze.
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GENERAL Main and Adhesive Table
MAIN SEALANT AND ADHESIVE TABLE
SEALANTS FOR ENGINE ACCESSORIES
Application Recommended brand
Sealing between rocker cover and camshaft bearing c ap
DOHC ATD Part No. 8680 or equivalent
and
engines only)
1Sealing between semi-circular packing and rocker co ver and between
semi-circular packing and cylinder head
Oil pressure switch (except
and engines). . .
Engine coolant temperature switch, Engine coolant t emperature sensor, Nut Locking Part No. 4171 or
valve, switch, Joints, Engine coolant temperature lent
gauge unit (large size)
Engine coolant temperature gauge unit (small size, only) ATD Part No. 8660 or equivalent
Oil pan (except
engine)MITSUBISHI GENUINE ‘Part
0 or equivalent
SEALING BETWEEN GLASS AND WEATHERSTRIP
Application
Sealing between tempered glass and weatherstrip
Sealing between body flange and weatherstrip
Sealing between laminated glass and weatherstripRecommended brand
ATD Part No. 8513 or equivalent
ATD Part No. 8509 or equivalent
ADHESION WITH RIBBON SEALER
Application Recommended brand
Waterproof film for door, Fender panel, Splash shie ld, Mud guard, Rear
ATD Part No. 8625 or equivalent
combination light
ADHESIVES FOR INTERIOR TRIM
Application Recommended brandI
Adhesion of polyvinyl chloride sheetI Part No. 368 or equivalentI
Adhesion of door weatherstrip to body ATD No. 8001 or ATD Part No.
8011 or equivalent
Sealing between grommet or packing, and metal seal
Adhesion of headlining and other interior trim mate rials
Adhesion of fuel tank to pad
ATD Part No. 8513 or equivalent
Part No. or ATD Part No.
8080 or equivalent
BODY SEALANT
ApplicationRecommended brandI
Sealing of sheet metal, drip rail, floor, body side panel, trunk, front panel ATD No. 8531 or ATD Part No.
and the like joints8848or equivalent
Sealing of
hinges
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ENGINE On-vehicle
A/C COMPRESSOR DRIVE BELT TENSION ADJUSTMENT
1. Loosen tension pulley fixing bolt A.
2. Adjust belt tension with adjusting bolt B.
Standard value:
Items
Tension
(Ibs.)
Deflection
When a new belt isWhen a used belt is
installedinstalled
382-411255-333
6.5-7.5
3. Tighten fixing nut A.
Tightening torque: 23-26 Nm
4.Check the belt deflection and readjust if neces-
sary.
Caution
This check should be carried out after turning the
crankshaft one full rotation or more in the forward
direction (to the right).
IGNITION TIMING CHECK
1.Before inspection and adjustment set vehicle in the follow-
ing condition.
lEngine coolant temperature:
lLights, electric cooling fan and all accessories: OFF
lTransaxle: Neutral (P range on vehicles with
2. Turn the ignition switch to OFF and connect the scan
tool to the data link connector.
3. Set up a timing light
4. Start the engine and run at idle.
5. Select No. 22 of the SCAN TOOL DATA LIST.
6.Check that engine idle speed is within the standard
Standard value: 750 100
7. Select No. 17 of the SCAN TOOL ACTUATOR TEST.
8. Check that basic ignition timing is within the standard
value.
Standard value: BTDC
9.If the basic ignition timing is outside the standar d value,
inspect the components by referring to GROUP
Troubleshooting.
10. Press the scan tool clear key (Select a forced driving
cancel mode) to release the ACTUATOR TEST.
NOTE
If the test is not
a forced driving will continue
for 27 minutes. Driving under this condition may damage
the engine.
11. Check that the actual ignition timing is at the standard
value.
Standard value: Approx. BTDC
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ENGINE On-vehicle Service
NOTE
1.Ignition timing is variable within about even under
operating.
2. And it is automatically further advanced by abou t
from BTDC at higher altitudes.
CURB IDLE SPEED CHECK
1. Before inspection and adjustment, set vehicles in the
following condition.
lEngine coolant temperature:
lLights, electric cooling fan and all accessories: OFF
lTransaxle: Neutral (P range on vehicles with
2. Turn the ignition switch to OFF and connect the scan
tool to the data link connector.
3. Select No. 17 of the SCAN TOOL ACTUATOR TEST.
4. Check the basic ignition timing.
Standard
BTDC
5. Run the engine at idle for 2 minutes.
6. Select No. 22 of the SCAN TOOL DATA LIST.
7. Check the curb idle speed.
Standard value: 750
100
NOTE
The idle speed is controlled automatically by the i dle air
control system.
8. If the idle speed is outside the standard value, inspect
the components by referring to GROUP Trou-
bleshooting.
IDLE MIXTURE CHECK .
1.Before inspection, set in following
lEngine coolant temperature:
lLights, electric cooling fan all
lTransaxle: Neutral (P range on
2. Turn the ignition switch to OFF and, connect the scan
tool to the data link ,
3. Select No. 17 of the SCAN TOOL
4.Check that the basic ignition
value.
Standard value: BTDC
5. Run the engine 2,500 for 2 minutes.
6. Set the CO, HC tester.
7. Check the CO contents and the HC contents, at id le.
Standard value: CO contents: 0.5% or less
HC contents: 100 rpm or less
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ENGINE On-vehicle
8. If the standard value is exceeded, check the following
items:
l Diagnostic output
l Closed-loop control (When the closed-loop control
is carried out normally, the output signal of the h eated
oxygen sensor repeats between and
,000 at idle.)
l Fuel pressure
I n j e c t o r
lIgnition coil, spark plug cable, spark plug
lEGR system and the EGR valve leak
l Evaporative emission control system
Compression pressure
NOTE
Replace the catalyst whenever the
HC contents do not remain inside the standard value .
(even though the result of the inspection is
all items.).
C O M P R E S S I O N
CHECK
1.Before inspection, check that the engine-oil, start er
battery are normal. Also, set the to the
condition:
lEngine coolant temperature:
lLights, electric cooling fan and all accessories: O FF
lTransaxle: Neutral (P range on vehicles with
2. Disconnect the spark plug cables.
3. Remove all of the spark plugs.
4.
5.
Disconnect the crankshaft position sensor connector .
NOTE
Doing this will prevent the engine control unit fro m carrying
out ignition and fuel injection.
Cover the spark plug hole with a shop towel etc., a nd
after the engine has been cranked, check that no fo reign
material is adhering to the shop towel.
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ENGINE On-vehicle Service
MANIFOLD VACUUM CHECK11100270200
1.Before inspection, set vehicles in the following condition:
lEngine coolant temperature:
lLights, electric cooling fan, and accessories: OFF
l Transaxle: Neutral (P range on vehicles with
2. Set up the tachometer or connect the scan tool t o the
data link connector.
3.Attach a three-way joint to the vacuum hose connect ed
between the intake manifold plenum and the fuel pressure
solenoid valve and connect a vacuum gauge.
4. Start the engine, and check that the curb idle s peed is
within the standard value range.
Standard value: 750
100
5. Check the manifold vacuum.
Limit: min. 60
(18
LASH ADJUSTER CHECK
NOTE
NOTE
If an abnormal noise (rattling noise) probably caus ed by the
If an abnormal noise (rattling noise) probably caus ed by the
lash adjusters is heard and the noise does not
lash adjusters is heard and the noise does not
as follows.
as follows.
1. Check the engine oil, and if required, refuel or replace
it.
NOTE
lIf the amount of the engine oil is insufficient, ai r will
be sucked in from the oil strainer and mix
the oil
passage.
lIf the amount of the engine oil is more than the sp eci-
fied amount, it will be stirred by the crankshaft to
make a lot of air
in the
l If the oil is deteriorated, it will not easily
from air and the amount of air’ mixed in the oil wi ll ,
increase.
If the air which has mixed in the oil due to the ab ove
causes enters the high pressure chamber in the lash
adjusters, the air in the high pressure chamber wil l be
pressurized during opening of the valve, which caus es
the lash adjusters to shrink excessively, and an abnormal
noise will be generated when the valve is closed. T his
is the same phenomenon as the one when the valve
clearance has been excessively adjusted by mistake.
In this case, if the air which has entered the lash adjusters
is bled, things will be normalized.
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ENGINE Engine Assembly
4.9
29
8. Accelerator cable connection9. air control motor connector
10. Knock sensor connector 11. Heated oxygen sensor connector
12. Engine coolant temperature gauge
unit connector13. Engine coolant temperature sensorconnector
Engine oil
00005320
‘ c o i l c o n n e c t o r ’ 20. Camshaft position sensor connector
21. Crankshaft position sensor
connector22. Air conditioning compressor
connector23. Control wiring harness 24. Brake booster vacuum hose .
14. Ignition power transistor connector
15. Throttle position sensor connector
16. Capacitor connector 17. Manifold differential pressure sensor connector
18. Injector connectors connection
25. High-pressure fuel hose connection
26. Fuel return hose connection
27. Water hose A connection
28. Water hose
connection29. Vacuum hoses connection
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ENGINE Cylinder Head
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
Pre-removal Operationl Fuel Line Inner Pressure Release(Refer to GROUP On-vehiclel Engine Coolant Draining(Refer to GROUP 00 Maintenance Service.)l Engine Oil Draining(Refer to GROUP 00 Maintenance Service.)
3.62.9 Nm
2.2
4.9 Nm
220 1
Removal steps
1. Accelerator cable connection(Refer to GROUP 17 On-vehicleService.)2. Air hose 3. Idle air control motor connector
4. Knock sensor connector
5. Heated oxygen sensor connector
6. Engine coolant temperature gauge
unit connector
7. Engine coolant temperature sensor
connector8. Ignition power transistor connector
9. Throttle position sensor connector
10. Capacitor connector
11. Manifold differential pressure sensor connector
12. Injector connectors
13. Ignition coil connector Engine oil
,
21
14. position sensor connector
15. Crankshaft sensor
16. Air conditioning compressor
c o n n e c t o r
17. Control wiring harness
18. Center cover
19. Spark
cable
20. Brake booster
21. High-pressure fuel hose connection 22. Fuel return hose connection
23. By-pass valve hose connection
24. Water hose connection25. Vacuum hoses connection26.Breather hose 27. PCV hose connection
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