AUTOMATIC TRANSAXLE
ENGINE (NON-TURBO)>: On-vehicle _ _
AUTOMATIC
COMPONENT CHECK
SPEED SENSOR
(1) Disconnect the input speed sensor connector.
(2) Measure the resistance
the input speed
side connector terminals 1 and 2.
Standard value:,
(3) If the resistance is outside the standard value , replace
the input speed sensor.
OUTPUT SPEED SENSOR CHECK
(1) Disconnect the output speed sensor connector.
(2) Measure the resistance between the input speed
side connector terminals 1 2.
Standard value:
(3) If the resistance is outside the standard value , replace
the output speed sensor.
TRANSAXLE RANGE SENSOR CONTINUITY CHECK
Refer to
OVERDRIVE SWITCH CONTINUITY CHECK
Refer to
POSITION SENSOR (TPS) CHECK
Refer to GROUP On-vehicle Inspection of Compo-
nents.
ENGINE COOLANT TEMPERATURE SENSOR CHECK
.
Refer to GROUP On-vehicle Inspection of
nents.
CRANKSHAFT CHECK
Refer to GROUP Troubleshooting.
ABSOLUTE PRESSURE SENSOR
Refer to On-vehicle Inspection of
nents.
Revision
HEATER, AIR
AND VENTILATION General Information
GENERAL INFORMATION
The heater system uses a two-way-flow full-air-mixThe A/C system is basically the same as the
system that features high performance and lowtional system, but a new refrigerant system
operating noise, and includes an independent facebeen adopted as a response to
air blowing function and a air bypass function.use of chlorofluorocarbons. ,
Specifications
Heater unit type Two-way-flow full-air-mix system
Heater
controlassembly Dial and lever type
Compressor model
Engine (Turbo) and Scroll type
Engine>
Engine (Non-turbo)>Inclined-plate type
Dual pressure switch (psi)High-pressure switch OFF: 3,140 ON: 2,550 (370)
Low-pressureswitchOFF: 200 ON: 220 (32)
Refrigerant and quantity
(oz.) Approx. 700 740
OPERATION
Condenser fan and radiator fan control
lFor the operation of each fan, refer to COOLING
SYSTEM TROUBLESHOOTING.
Compressor control
lWhen the air conditioning switch is pushed in (A/C switch: ON) or the air outlet changeover
control knob is moved to the DEF or
position (defroster switch: ON), the air
conditioning system operates and compressor
control starts.
l The fin sensor, which senses the
temperature. of the air flowing out of the
evaporator, is deactivated with. temperature
3.2%
or below.
Here, the engine coolant ‘temperature sensor
senses the temperature of coolant,
it is turned off at or higher
peratures.
lThe dual pressure switch turns OFF when
refrigerant pressure becomes high
or low, thus the compressor circuit.
(See Table below.)
A/C ON Conditions
Ignition switch
Blower switch
ON
ON Remarks
compressor relay is deenergized when
anv one switch, sensor or control unit shown
l marked device measures the temper-
ature of the intake air, and according to the
magnetic clutch
for the compressor, the auto
ECU outputs the “HI” signal
sensor
DualLow-pressure side ON (32 psi) or
pressure
higher]
switch side ON (370 psi) or
lower]
compressor relay driving
transistor (within auto com-
pressor-ECU)ON
TSB Revision
HEATER, AIR
AND VENTILATION On-vehicle Service
IDLE-UP OPERATION CHECK
1,Before inspection and adjustment, set the f&w-
ing condition:
lEngine coolant temperature:
lLights, electric cooling fan and accessories: Set t o
OFF
lTransmission: Neutral (N or for vehicles with
l Steering wheel:
2. Check whether or not the idling speed is the sta ndard
value.
Blower relay
Standard value:
100
Engine (Turbo) and Engine>
100 Engine (Non-turbo)>
3. When the
is running after turning the A/C switch
to ON, and the blower switch to the MH or HI positi on,
check to be sure that the idle speed is at the stan dard
value.
Standard value: (in Neutral)
NOTE
Idle speed is controlled by the system and is not
adjustable. If, idle speed is not within specifications, check
the system.
Engine (Non-turbo)>: Refer to GROUP On-
vehicle Service.)
Engine (Turbo)>: Refer to GROUP On-vehicle
Service.)
Engine>: Refer to GROUP On-vehicle Ser-
vice.)
POWER RELAY CHECK
BLOWER MOTOR RELAY CHECK
Battery voltage Terminal No.III
1235
Power is not supplied
Power is supplied0 0
0 0
ALPHABETICAL INDEX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE GAUGE, SimpleCheck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE GAUGE UNIT,Check. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR
ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR
On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . .
ENGINE COOLANTConcentration Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE OIL FILTER, Maintenance. . . . . . . . . . . . . . . . . . . . . .
ENGINE OIL, Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE ROLL STOPPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION CANISTER
ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . . . . . . . .
EVAPORATIVE EMISSION CONTROL SYSTEM ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . . . . . . . .
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION PURGE SOLENOID
Check ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . .
ENGINE (TURBO) AND . . .
On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . .
EN G INE AND . . .
EVAPORATIVE EMISSION VENTILATION SOLENOID . .
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND . . . . . . EXHAUST MANIFOLD ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE (TURBO)> . . . . . . . . . . . . .
. . . . . . . . . . . . . . 11
ENGINE> . . . . . . . . . . . . . . . . . .
. . . . EXHAUST PIPE . . . . . . . . . .
EXHAUST SYSTEM, Maintenance. . . . . . . . . . . . . . . . . .
EXTENSION HOUSING
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
FAN MOTOR, Condenser . . . . . . . . . . . . FENDER . . . . . . . . . . . . . . . . . . . . .
SYNCHRONIZER
FILLER DOOR, Fuel . . . . . . . . . . . .
FILTER
Air . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil, Maintenance. . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIXED Adjustment ENGINE (TURBO) AND ENGINE> . . . . .
FLOOR CONSOLE . . . . . . . . . . . . . . . . . .
FLUID LEAKAGE-TORQUE CONVERTER HOUSING AREA ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . . .
FLUID
Automatic Transaxle, Maintenance. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transaxle, Replacement ENGINE (NON-TURBO)> . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . . .
FLYWHEEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, Aiming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOWER, Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FREE PLAY, Steering Wheel, Check. . . . . . . . . . . . . . . . . . .
FRONT BRAKE DISC,Run-out Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Run-out Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thickness Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BUMPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT DISC BRAKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DISC BRAKE PAD, Check and Replacement. . . .
FRONT DISC BRAKE ROTOR, Check. . . . . . . . . . . . . . . . .FRONT HUB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT OUTPUT SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SEAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SIDE-MARKER LIGHT. . . . . . . . . . . . . . . . . . . . . . . .
FRONT TURN-SIGNAL LIGHT. . . . . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL ALIGNMENT, Check and Adjustment. . . .
FUEL AND EMISSION CONTROL PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
FUEL FILER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL FILLER DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .
FUEL GAUGE SIMPLE, Check. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL GAUGE UNIT. Check. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL HOSES, Maintenance. . . . . . . . . . . . .. . . . . . . . . . . . .
FUEL PRESSURETest ENGINE . . . . . . . . . . . . . .
ENGINE (TURBO) AND . .
FUEL PRESSURE SOLENOID, On-vehicle Inspection ENGINE (TURBO)>. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, Operation Check ENGINE (TURBO)
AND ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY MODULE ENGINE>. . . . . . .
FUEL SYSTEM, Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL TANK PRESSURE RELIEF VALVE. . . . . . . . . . . . . . . . .
GARNISHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . .11
. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR BOX, Power . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR CASE, Overhaul . . . . . . . . . . . . . . . . . . . . .
GEAR OIL, Level Check . . . . . . . . . . . . . . . . . . . . . . . .
8ALPHABETICAL INDEX
PRINTED-HEATER LINE
Check. . . . . . . . . . . . . . . . . . . . . . . . . .
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . . . .
PROPORTIONING VALVE
. . . . . . . . . . . . . . . . . . . . . . . . . . . Brakes> . . . . . . . . . . . . . . . , . . . . . . . . . . . .
Function Test . . . . . . . . .
PUMPFuel, Operation Check ENGINE (TURBO) AND ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil, Pressure Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water ENGINE (NON-TURBO)>.. . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
I
PURGE CONTROL SYSTEM
Check
ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . ENGINE (TURBO) . . . . . . . . . . . . . . . . . . . . ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PURGE CONTROL VALVE ENGINE (TURBO)> . . . . .
PURGE PORT VACUUM
Check ENGINE (NON-TURBO)> . . . . . . . . . . .
ENGINE (TURBO) AND .
QUARTER WINDOW GLASS . . . . . . . . , . . . . . . . . .
RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RADIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR AXLE, Total Backlash Check . . . . . . . . . . . . . .REAR AXLE OIL, Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . .REAR BRAKE DISC
Run-out Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Run-out Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Thickness Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR BUMPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR CLUTCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR COMBINATION LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . .REAR DISC BRAKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR DISC BRAKE PAD, Check and Replacement. . . . . .REAR DRUM BRAKE LININGS. Maintenance. . . . . . . . . . . . .REAR DRUM BRAKE SHOE. . . . . . . . . . . . . . . . . . . . . . . . . .REAR DRUM BRAKE WHEEL CYLINDER. . . . . . . . . . . . .REAR HUB
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotary-Sliding Resistance Check . . . . . . . . . . . . . . .REAR SEAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR SUSPENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR VIEW MIRROR, Inside. . . . . . . . . . . . . . . . . . . . . . . . .REAR WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR WHEEL ALIGNMENT, Check and Adjustment. . . . . . . .REAR WHEEL CYLINDERS, Maintenance. . . . . . . . . . . . . . . .REAR WINDOW DEFOGGER. . . . . . . . . . . . . . . . . . . . . . . . .REAR WINDOW DEFOGGER SWITCH. . . . . . . . . . . . . . . . .REAR WIPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RECEIVER DRIER, Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REDUCING PRESSURE, Adjustment ENGINE (TURBO)
AND ENGINE> , . . . . . . . . . . . . . . . . . . . . . . , . . . . , . . .
REFRIGERANT LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFRIGERANT, Leak Repair . . . . . . . . . . . . . . . . . . . . . . . . .
REGULATED VOLTAGE
Test ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . ENGINE (TURBO) AND ENGINE> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY
ASD, On-vehicle Inspection
ENGINE (NON-TURBO)> . . . . . . . . . . . . . . .
Fuel Injection On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . .
Power, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESISTANCE, Rotary-sliding, Rear Hub, Check . . .
RESISTOR . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . .
RESISTOR, On-vehicle Inspection ENGINE (TURBO)> . . . . . . . . . . . . . . . . . . . . . . . . .
RHEOSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROCKER ARMS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROLL STOPPER, Engine.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTARY-SLIDING RESISTANCE, Rear Hub, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ROTOR, Disc Brake, Front, Check. . . . . . . . . . . . . . . . . . . . .
ROWER STEERING PRESSURE SWITCH, Check. . . . . .
RUN-OUT
Front Brake Disc, Check. . . . . . . . . . . . . . . . . . . . . . . . . . .Front Brake Disc, Correction. . . . . . . . . . . . . . . . . . . . . . .
Rear Brake Disc, Check. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Brake Disc, Correction. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEAL(S)
Ball Joint, Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Steering. . . . . . . . . . . . . . . . . . . . . . .
SEAT BELT, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEAT BELT, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEAT
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .
Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECTOR LEVER
Operation Check ENGINE . . . . . . . . . . . . . . . ENGINE . . . .
SENSOR
Brake Fluid Level, Check . . , . . . . . . . . . . . . . . . . . . , . . . .Camshaft Position ENGINE . .
ENGINE (TURBO)> . . . . . . . .
. . . . . . . . . . . . . . . . .
Crankshaft Position ENGINE (NON-TURBO)> . . .
ENGINE (TURBO)> . . . . . . . .
. . . . . . . . . . . . . . . . .
Engine Coolant Temperature ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . . . . .
Engine Coolant Temperature, On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . .
Heated 0 On-vehicle Inspection (NON-TURBO)> . . . . . . . . . . . . . ENGINE (TURBO) AND ENGINE> . . . .
Intake Air Temperature ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . .