MISCELLANEOUS ACCESSORIES 9G-5
ANTENNA LEAD
(SEE RADIO RECEIVER WIRING)
POWER ANTENNA RELAY
SCREWIBOLT
REARD DEFOG RELAY
INSTRUMENT PANEL
11 I.P. CENTER SUPPORT XJ I
Fig. 602 Powe: Antenna and Rear Defogger Relays
SWITCH, HATCH SWITCH, REAR WIPER 1 RELEASE - I ~SWITCW, REAR BEFOG
I
1 520144-9
Fig. 603 Dash Mounted Accessory Switches.
TABLE OF CONTENTS
F CARL
This section contains essential removal, installation, ad-
justment and maintenance procedures for servicing the
F body style. This information is current at time of publication
approval.
GENERAL INFORMATION
STATlONARV GLASS
REAR QUARTERS
ELECTRICAL
Wiring Harness Illustrations
I -IoH I
REAR END. F STYLE 9H-5
a. Install
bolts - gas support to body at right
and left-hand gas supports. Make sure
electrical connector is facing inboard.
Torque bolts 20 to 28
N.m (15 to 20 ft-lb),
Figure 4, view
B).
b. Connect
electrical connector to gas support
(if present).
c. Install
bolts at rear of gas supports to lower
reinforcement. Torque bolts 5 to 7
N-m (40
to
60 in-lb) and connect electrical connector
(if present), Figure 4, view A.
14. Lift lid
and remove jackstands from body.
15. Install
a. Striker to panel
b. Wiper
motor and blade assembly. Torque
nut retaining wiper motor to glass 5 to 7
N-m (40 to 60 in-lb).
16. Align lock
a. Carefully
close lid and check striker-to-lock
engagement.
b. If
striker does not engage lock correctly,
loosen rear end trim panel and loosen bolts
holding lock assembly to rear end panel. If
equipped with electric lock release solenoid,
loosen bolt holding solenoid to rear end
panel.
c. Adjust lock for proper engagement to
striker.
d. Tighten lock and solenoid retaining bolts 9
to 12
N.m (7 to 9 ft-lb).
e. Replace rear end trim panel.
17. Replace lift window trim panel,
Glass Replacement and Adjustment
CAUTION: When removing glass
assemblies from car, the use of
personal protection items such as
work gloves and safely glasses is
recommended to minimize possible
personal injury.
Removal
1. Place protective covering along edges of rear
compartment to prevent damage to painted
surfaces.
2. If glass
is broken, remove all broken glass from
interior of car.
3. From
inside of car, remove plastic covers from
bolts holding gas supports to body.
4. If equipped with heated
back glass, remove wire
connectors from gas supports.
a. Unlock compartment lift window.
b. Have helper support lid in partially open
position.
5. Remove
a. Bolts holding
gas supports to body
b. Back body opening upper
garnish molding
c. Nuts
retaining lift window hinge to body
(Fig. 3)
6. With aid of helper remove lift window from car
and place upside down on a protected surface.
Note position of hinge shims (if present). 7.
Remove
a. Gas supports from lower reinforcement
(view A, Fig. 4)
b. Hinge assemblies from glass
c. Trim panel
d. Wiper and blade assembly (if present)
e. Lock striker
f. Electrical contact and wiring harness (if
present)
g. Lower reinforcement (1, Fig. 5)
h. Screws holding glass finishing molding to
panel
i. Nylon patches at radius joint of panel (Cut
through adhesive using a curved blade
utility knife.)
8. With aid of helper, turn lift window over and
place masking tape along top edge of panel.
a. If glass is being replaced for any reason
other than breakage, use a flat-bladed sharp
tool to cut out foam and butyl sealing strips
between panel and glass. Clean tool
frequently to ease cutting operation.
b. Lift upward on panel and pull from glass,
being careful not to distort ends of glass
molding.
9. Clean panel of foam sealing strip and all
adhesives. This can be done by using a cloth
dampened in alcohol.
10. Remove lower glass sealing strips (4, Fig.
5).
11. Remove
and discard plastic spacers.
Installation
1. When a new glass is installed, new glass finishing
moldings will be required. Use the following steps
to install moldings to glass.
a. Use clear
primer in urethane kit (9636067
or equivalent). Apply primer to glass as
shown in Figure 7.
b. Apply a 4.5
mm
(3/16") bead of urethane
from kit into molding channel as shown in
Figure 8. Do not apply urethane for a
distance of 25 mm (1") from center end of
each molding.
c. Place molding escutcheon inside right and
left-hand moldings.
d. Use
a rubber mallet and install moldings
onto glass making sure to align holes in tabs
of molding with holes in glass. Be sure
corner area is fully seated.
CAUTION: When performing next
step, overtightening could cause glass
to break and possible personal injury.
The use of personal protection items
such as safety glasses and work
gloves is recommended to minimize
possible personal in jury.
2. Install hinge to glass and torque bolts 16 N m (1 1
ft-lb).
3. Install the following items:
a. Glass to reinforcement seals to rear edge of
glass (4, Fig. 5).
REAR END - F STYLE 761-7
adjustment. Install original hinge shims to
body (Fig. 10). Once the glass is aligned,
torque hinge-to-body nuts 20 to 28
N-m (15
to 20 ft-lb).
h. From inside the car, loosen the lower
reinforcement-to-panel nuts.
i. From outside the car, position rear panel
center and forward 3 mm
(1/8") of final
desired position.
j. From
inside the car, hand tighten the lower
reinforcement-to-panel nuts.
k. Raise and prop open compartment lift
window.
1. HlNQE ASSEMBLY
2. SPACERS
3. ATTACHHQ NUTS, (HINBE TO BODY)
Fig. 10-Installing Lift Window Hinge to Body
CAUTION: Torque of 16 N-m (I I ft-lb)
must be maintained when tightening
retaining nuts, panel to glass (Fig.
5,
item 2) or glass breakage and personal
injury could result. Personal
protection
items such as safety
glasses and
work gloves should be
worn to minimize possible personal
injury.
1. Tighten retaining nuts in the follo~
order:
ea Forward center
e Rear center
e All remaining nuts
m. Install screws securing glass finishing
molding to panel. It may be necessary to
drill two small holes in panel for molding
retaining screws.
5. While helper supports lift window, install gas
supports to body.
Be sure that electrical contact
at forward edge of gas support (if present) is
inboard, then
a. Torque gas support-to-body bolts 20 to 28
N.m (15 to 20 ft-lb).
b. Torque gas support-to-lift window bolts
5 to
7 N-m (40 to 60 in-lb).
c. Reinstall wiring harness and upper
electrical contact to lift window panel
(~f
present).
d. Install wiper motor to lift window (if
present); torque all bolts
5 to 7 N-m (3.5 to
5 ft-lb).
e. Install lock striker to lift window panel and
carefully check lock striker-to-lock
engagement.
f. If it is necessary to adjust lock for proper
engagement of striker, remove rear end trim
panel.
g. Loosen bolts
holding lock to rear end panel
(and solenoid if present).
h. Adjust lock for proper engagement of
striker.
i. Tighten all bolts to torque of 9 to 12 N-m
(7 to 9 ft-lb).
j. Install trim previously removed.
GAS SUPPORT ASSEMBLY
The gas support assemblies used to assist opening
are attached to the lid and the body and are secured by
retaining bolts. The supports are color coded (lettering
on each support) for each option group. The original
gas supports have a specified output level and MUST
be replaced with a gas support with the same color
coded lettering
Removal and Installation
CAUTION:
Do not attempt Po remove
or loosen gas support assembly
attachments with lid in any position
other than fully open as personal
injury may result.
1. Prop lid in full-open position.
2. Remove
electrical connector (if present). While
helper supports lid, disengage gas supports from
lift window assembly (view a and b, Fig. 4).
3. Remove bolt covers, retaining bolts and
disengage gas supports.
4. To install, reverse removal procedure.
When reinstalling gas supports, torque the
support-to-body bolts 20 to 28
N-m (15 to 21
ft-lb). The support-to-lift window bolts should be
torqued 5 to
7 N-m (40 to 60 in-lb).
Testing Procedure
If the compartment lift window will not stay in
the full-open position or does not raise, follow the listed
steps to check if the gas
support(s) is worn.
In extremely cold temperatures, below
-29"C,
-20"F, it is normal for the gas pressure to be reduced
and this results in a decrease in the hold-open force
until warmer weather.
A buildup of snow on the lift
REAR END - F STYLE 7H-9
4. CONNECTOR
1. LOCK CYLINDER
Fig. 13 - Rear Compartment Lock Actuator
Inspect SWITCH ON MOTOR
Make certain unit functions properly and Remove or Disconnect (Fig. 15)
readjust unit if necessary.
1. Pull-down unit
SWITCH ON LOCK 2. Motor (9)
Remove or Disconnect (Fig. 14)
1. Pull-down unit
2. Wire connector
to motor switch (9) 3.
Screw (8)
4. Switch (7) Install or Connect . .
3. Screw
holding switch to unit (2, Fig. 15) 1.
Switch (7)
4. Pull wire harness (4) clear of unit 2.
Screw (8)
3. Motor (9)
5. Switch
(1, Fig. 15)
4. Pull-down unit
lnstall or Connect
1. Screw (2, Fig. 15)
NOTICE: Wiring from switch on lock must be
installed between lock and backplate or damage to
wiring will occur when unit is cycled.
2. Wire connector
to motor switch (9)
3. Pull-down unit
MOTOR
Remove or Disconnect (Fig. 15)
1. Pull-down unit
2. Screws
- motor
to support (12, Fig. 14)
3. Screw
and nut (6)
- by placing unit in a vise and
using striker removal tool
5-23457 or equivalent
and one long handle 8 mm
(5/16") wrench (3)
and one 13 mm
(1/2") wrench (4).
4. Motor (9)
Install or Connect
1. Motor (9)
2. Screw and nut (6) (using same tools as specified
for removal)
3. Screws (12, Fig. 14)
4. Pull-down unit
LlFT WINDOW RELEASE SOLENOID
When electric lift window release option is
specified, a solenoid assembly is attached to the
existing lock.
The lift window release allows the lift window to
be unlocked from either the inside of the vehicle by
means of a switch, or from the outside of the vehicle
in the conventional manner.
Removal and Installation
1. Open compartment lift window.
2. Remove
rear end trim panel fastener and slide
panel forward.
3. Remove screw
(5, Fig. 14)
4. Remove
cable (3, Fig. 13) from clip (6, Fig. 14)
5. Remove pull-down unit
6. Disconnect connector (4, Fig. 13)
7. Remove solenoid
8. To install, reverse the removal procedure.
COMPARTMENT LlFT WINDOW LOCK
STRIKER
Removal and Installation
1. Remove
compartment lift window inner trim
panel.
2. Remove lock striker.
3. To install, reverse removal procedure.
REAR END - I: STYLE 7H-11
COMPARTMENT WEATHERSTRIP
A clinch type weatherstrip is used on all styles.
The supersoft foam weatherstrip has an integral metal
reinforced section which grips and seals the
weatherstrip to the gutter flange.
Removal and lnstallation
1.
Separate butt joint at base of opening. Remove
and retain plug from old weatherstrip.
2. Peel weatherstrip from gutter flange toward
lower corners and then around complete opening.
3. To install, apply weatherstrip to pinchweld flange
and begin inserting center of weatherstrip
(marked with paint) onto the gutter flange at the
forward center of the opening between hinges. Be
sure clinch is completely seated to the flange
around the entire opening.
4. Cement butt ends together using plug from
original weatherstrip.
COMPARTMENT LlFT WINDOW PRIM PANEL
Removal and lnstallation (Fig. 16)
1. Remove screws.
2. Slide trim panel forward and pull-down on panel
to remove.
3. To install, reverse the removal procedure.
Fig. 16-Compartment Lift Window Trim Panel
LIFT WINDOW WIPER SYSTEM
MOTOR AND BLADE ASSEMBLY
Removal and lnstallation (Fig. 17)
1. Remove wiper arm blade using tool 5-8966 or
equivalent.
2. Remove nut and spacer on wiper motor shaft.
3. Raise lid and remove lift window trim panel.
4. Disconnect electrical connectors to wiper motor.
5. Using 4.8 mm (3/16") drill bit, remove rivets
holding motor support to lift window panel and
remove assembly from car.
6. To
remove motor, remove screws retaining wiper
motor to motor support.
7. To install, reverse the removal procedure. Use
3/16"x1-5/16" rivets. Torque all bolts and nuts
5 to 7 N.m (40 to 60 in-lb).
. RIVETS
. WIPER
MOTOR
ASSEMBLY
Fig. 17 - Lift Window Wiper Motor
LlFT WINDOW WIPER NOZZLE ASSEMBLY
Washer solvent is supplied to the lift window
wiper nozzle through a hose routed from the washer
solvent container through the instrument panel
subassembly, down the left front lower shroud trim
panel, along the rocker panel, up the quarter panel and
across the roof to the nozzle.
Removal and lnstallation
1.
Remove interior rear upper roof garnish molding.
2. Pull-down on headlining to gain access to nozzle
attachment.
3. Remove hose from nozzle (Fig. 18).
4.
Using a 15 mm socket, remove nozzle to roof
panel retaining nut and remove nozzle from
outside of car.
5. To install, reverse the removal procedure, torque
nut
30 to 40 N-m (22 to 29 ft-lb).
REAR COMPARTMENT "TRIM AND
ELECTRICAL
REAR END TRIM PANEL
Removal and lnstallation
1. Remove plastic fastener at left-hand side of trim
panel.
2. Remove screw at top of trim panel near lower
electrical contact.
3. Lift up on trim panel to disengage lower trim
panel retaining tabs.
4. Disconnect all wiring connectors and remove
trim panel.
5. To install, reverse the removal procedure.
LOWER ELECTRICAL CONTACT
Removal and lnstallation (Fig. 19)
1.
Open compartment lift window and remove rear
end trim panel.
8H-2 ROOF - F SWLE
4. HEADLINMG
2. HEADLINING FOR TWIN LIFT-OFF
PANEL STYLE
3. FASTENER
Fig. 1 - Headlining Assemblies
HEADER CONSOLE
The dome light on the console operates in
conjunction with the door jamb switches and/or the
dome and courtesy light switch on the console. The
console switch will turn the light on or off with the
doors closed and can also be used to shut off the dome
lamp when a door is open. The dome light will
illuminate normally again when the door is next
opened.
Removal and Installation (Fig. 2)
1. Remove dome lamp lens and take out two screws
securing rear of header console to roof.
2. Slide console forward to disengage from roof,
disconnect wiring harness and remove console.
3. To install, reverse removal procedure.
SUNSHADE ASSEMBLY
The sunshade assembly is attached to the roof
panel with three screws through cutouts in the
headlining assembly.
INTERIOR GARNISH MOLDINGS
Interior garnish moldings are constructed of
plastic or metal and painted to match the interior of the
car. Retention is accomplished with screws and/or
plastic clips.
Console Lamp
WINDSHIELD SIDE UPPER GARNISH MOLDING
Removal and Installation
1. On styles with twin lift-off panel, remove screw
located at upper end of garnish molding.
2. On all styles, pull down on garnish molding to
disengage fasteners holding molding to body (Fig.
3) and remove molding.
3. To install, align fasteners on molding to holes in
windshield pillar and press molding in place.
Replace screw on styles with twin lift-off panels.
VIEW A
SECTION A-A
SECTION
B-B
1. WINDSHIELD UPPER SIDE GARNISH MOLDING
2. COMPARTMENT LIFT WINDOW GARNISH
MOLDING H92568-8H-F
Fig. 3 - Interior Garnish Moldings
VlEVV F SCREW
Fig. 5 - Front Seat Shoulder Belt Retractor
Top Strap Anchor Installation (Fig. 12)
All hardware should be supplied or available
from the child seat manufacturer. Be sure the child seat
position does not conflict with any additional
requirements provided by the manufacturer.
1. Open hatch lid.
2. Locate
and center-punch a drill point on the
RH
or LH vertical wall of the storage compartment
as shown in View A, Figure 12.
3. Cut a 9 mm (1 1/32") hole through the carpet and
insulation.
4. Drill a 9 mm (1 1/32") hole as marked in step 2.
SEATS - F STYLE 9H-3
1. SLEEVE
2. WIRING HARNESS (DRIVER" SIDE ONLY)
3. SPACER
4. BOLT, TYPE 5
6. PLUQ
8. STITCHES
09261 9.9H-F
Fig. 6 - Front Seat Inner Belt Attachment
1. SHOULDER BELT
2. LAP BELT
Fig. 7 - Front Seat Outer Belt Attachment