1986 TOYOTA CAMRY V20 manual transmission

11. IF NECESSARY, REPLACE LH OUTER RACE OF
SIDE BEARING
(a) Using SST, press out the outer race.
SST 09608±20012 (09608±00060,09608±03020)
(b) Install the bearing retainer without an O±ring.
(e) Install and torque the retainer bolts.
Torque: 185 kg±cm(13 ft±Ib, 18 N±m)
(d) Place the thinnest shim into the case.
(See table on page MT±28)
(e) Using SST, press in a new outer race.
SST 09608±20012 (09608±03020,09608±03060) (b) Using SST, drive in a new oil seal until its surface
is flush with the case surface.
SST 09316±60010 (09316±00010)
(e) Coat the lip of the oil seal with MP grease.(b) Using SST, press in a new oil seal until its surface
is flush with the case surface.
SST 09316±60010 (09316±00010)
(c) Coat the lip of the oil seal with IMP grease.
10. IF NECESSARY, REPLACE RH SIDE OIL SEAL
(a) Drive out the oil seal with a screwdriver.
± MANUAL TRANSAXLES51 TransmissionMT±21

(b) Using SST, drive in a new oil seal until its surface is
flush with the cover surface.
SST 09608±200 12 (09608±00080, 09608±03020)
(c) Coat the lip of the oil seal with MP grease.
14. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN
GEAR OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09921±00010 12. IF NECESSARY, REPLACE RH OUTER RACE OF
SIDE BEARING
(a) Using SST, press out the outer race and shim.
SST 09608±20012 (09608±00030,09608±03020)
13. IF NECESSARY, REPLACE CONTROL SHAFT COVER
OIL SEAL
(a) Using a screwdriver, pry out the oil seal.(b) Place the shim into the case.
(c) Using SST, press in a new outer race.
SST 09608±20012 (09608±03020,09608±03060)
± MANUAL TRANSAXLES51 TransmissionMT±22

(c) Replace the reverse restrict pin.
(d) Drive in the slotted spring pin.
(e) Apply sealant to the plug threads.
Sealant: Part No. 4.8833±00080, THREE6ON D 1344,
LOCTITE 242 or equivalent
(f) Using SST, install the straight screw plug.
SST 09313±30021
Torque: 130 kg±cm (9 ft±lb, 13 N±m)
15. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
(a) Using SST, remove the straight screw plug.
SST 09313±30021
(b) Using a pin punch and hammer, drive out the slotted
spring pin. (b) Using SST, drive in a new oil seal.
SST 09201±60011
Drive in depth: 19 mm (0.75 in.)
± MANUAL TRANSAXLES51 TransmissionMT±23

INSTALLATION OF TRANSAXLE
1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and
install the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg±cm (47 ft±lb, 64 N±m)
10 mm bolt 470 kg±cm (34 ft±Ib, 46 N±m)
2. CONNECT LEFT ENGINE MOUNTING
Connect the left engine mounting with the bolts. Torque
the bolts.
Torque: 530 kg±cm (38 ft±lb, 52 N±rm)
3. INSTALL STABILIZER BAR
(See page FA±35)
4. INSTALL CENTER DRIVE SHAFT
(a) Insert the center drive shaft to the transaxle through the
bearing bracket.
(b) Secure the center drive shaft with the snap ring.
(c) Tighten a new bolt on the bearing bracket.
Torque: 330 kg±cm (24 ft±lb, 32 N±m)
5. CONNECT BOTH DRIVE SHAFTS
Connect the drive shaft and torque the six nuts while de-
pressing the brake pedal.
Torque: 370 kg±cm (27 ft±Ib, 36 N±m)
6. CONNECT LEFT STEERING KNUCKLE TO LOWER
ARM
Torque: 1,150 kg±cm (83 ft±Ib, 113 N±m)
± MANUAL TRANSAXLES51 TransmissionMT±38

8. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque: A 2,110 kg±cm (153 ft±Ib, 207 N±m)
8400 kg±cm (29 ft±Ib, 39 N±m))
9. CONNECT SPEEDOMETER CABLE
10. FILL TRANSAXLE WITH ATF DEXRON) II
Capacity: 2.6 liters (2.7 U S qts, 2.3Imp. qts)
11. INSTALL UNDER COVERS7. INSTALL ENGINE MOUNTING CENTER MEMBER
(a) Install the engine mounting center member with the
four bolts. Torque the bolts.
Torque: 400 kg±cm (29 ft±lb, 39 N±m)
(b) Install the front and rear engine mounting bolts.
Torque the bolts.
Torque: 440 kg±cm (32 ft±lb, 43 N±m)
12. INSTALL TRANSAXLE MOUNTING BOLTS OF
TRANSAXLE UPPER
Torque: 650 kg±cm (47 ft±Ib, 64 N±m)
13. CONNECT BACK±UP LIGHT SWITCH CONNECTOR
AND GROUND STRAP
15. CONNECT CONTROL CABLES
(a) Install the retainers.
(b) Connect the cables to the linkage with the washer and
clip. 14. INSTALL STARTER
(a) Install the starter with the two bolts.
(b) Connect the connector and cable.
± MANUAL TRANSAXLES51 TransmissionMT±39

17. INSTALL CLUTCH RELEASE CYLINDER AND TUBE
CLAMP
18. INSTALL NEGATIVE BATTERY CABLE
19. CHECK FRONT WHEEL ALIGNMENT
(See page FA ± 3)
20. PERFORM ROAD TEST
Check for any abnormal noise or operation. 16. INSTALL CLUTCH TUBE BRACKET
(a) Install the bracket with a bolt.
(b) Install the retainer to the bracket.
± MANUAL TRANSAXLES51 TransmissionMT±40

ASSEMBLY OF TRANSMISSION
(See pages MT±7 to 9)
1. IF INPUT SHAFT WAS REPLACED, DRIVE IN
SLOTTED SPRING PIN
If the input shaft was replaced, drive the slotted spring pin
in the input shaft to a depth of 5.0 mm (O.197 in.).
2. INSERT NO. 2 CLUTCH HUB INTO HUB SLEEVE
(a) install the clutch hub and shifting keys± to the hub
sleeve.
(b) Install the shifting key springs under the shifting
keys.
NOTICE: Install the key springs positioned so that their end
gaps are not in line.
3. INSTALL THIRD GEAR, NEEDLE ROLLER
BEARINGS, SYNCHRONIZER RING AND NO. 2
HUB SLEEVE ASSEMBLY TO INPUT SHAFT
(a) Apply ATF to the needle roller bearings.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
4. INSTALL SNAP RING
Select a snap ring that will allow minimum ±axial play
and install it on the shaft.(c) Using a press, install the 3rd gear and No. 2 hub
sleeve.
Thicknessmm (in.)
Mark
± MANUAL TRANSAXLES51 TransmissionMT±24

6. INSTALL SYNCHRONIZER RING, SPACER, NEEDLE
ROLLER BEARINGS, FOURTH GEAR AND RADIAL
BALL BEARING
(a) Install the spacer.
(b) Apply ATF to the needle roller bearings.
(c) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys. 5. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance: 0.10 ± 0.25 mm
(0.0039 ± 0.0098 in.)
8. MEASURE FOURTH GEAR THRUST CLEARANCE
Using a feeler, gauge, measure the 4th gear thrust clearance.
Standard clearance: 0.20 ± 0.45 mm (0.0079 .± 0.0177 in.) 7. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play and
install it on the shaft.(d) Using SST, press in the 4th gear and radial ball
bearing.
SST 09608±20012 (09608±03070)
Thicknessmm
(in.)Mark
± MANUAL TRANSAXLES51 TransmissionMT±25