Page 1933 of 2389
16. DISCONNECT LEFT STEERING KNUCKLE FROM
LOWER ARM
(a) Disconnect the steering knuckle from the tower arm.
(b) Pull the steering knuckle toward the outside and remove
the drive shaft.
17. REMOVE STABILIZER BAR
(See page FA±34) 15. REMOVE CENTER DRIVE SHAFT
(a) Using pliers, remove the snap ring from the bearing
bracket.
(b) Remove the bolt on the bearing bracket.
(c) Pull out the center drive shaft. 13. REMOVE ENGINE MOUNTING CENTER MEMBER
(a) Remove the front and rear engine mounting bolts.
(b) Remove the engine mounting center member.
14. DISCONNECT BOTH DRIVE SHAFTS
Loosen the six nuts while depressing the brake pedal. 12. REMOVE SUSPENSION LOWER CROSSMEMBER
± MANUAL TRANSAXLES51 Transmission.MT±5
Page 1934 of 2389
18. DISCONNECT LEFT ENGINE MOUNTING
(a) Raise the transaxle and engine slightly with a jack
and wooden block in between.
(b) Disconnect the left engine mounting.
19. REMOVE TRANSAXLE
(a) Remove the transaxle mounting bolts from the engine.
(b) Lower the engine left side and remove the transaxle
from the engine.
± MANUAL TRANSAXLES51 TransmissionMT±6
Page 1935 of 2389
COMPONENTS
± MANUAL TRANSAXLES51 TransmissionMT±7
Page 1936 of 2389
COMPONENTS (Cont'd)
± MANUAL TRANSAXLES51 TransmissionMT±8
Page 1937 of 2389
COMPONENTS (Cont'd)
± MANUAL TRANSAXLES51 TransmissionMT±9
Page 1938 of 2389
DISASSEMBLY OF TRANSMISSION
(See pages MT±7 to 9)
1. REMOVE RELEASE FORK, BEARING, BACK±UP
LIGHT SWITCH AND SPEEDOMETER DRIVEN
GEAR
2. REMOVE RELEASE BEARING RETAINER
3. REMOVE TRANSMISSION CASE COVER
4. REMOVE NO. 3 SHIFT FORK SECURING BOTH
5. MEASURE FIFTH GEAR THRUST CLEARANCE
Using a dial indicator, measure the thrust clear-
ance.
Standard clearance: 0.20 ± 0.40 mm
(0.0079 ± 0.0157 in.)
Maximum clearance: 0.45 mm (0.0177 in.)
(b) Using SST and remove the No. 2 lock ball.
SST 09313±30021
7. REMOVE SELECTING BELLCRANK 6. REMOVE NO. 1 AND NO.2 LOCK BALL ASSEMBLIES
(a) Loosen the lock nut and remove the No. 1 lock ball.
8. REMOVE SHIFT AND SELECT LEVER ASSEMBLY
± MANUAL TRANSAXLES51 TransmissionMT±10
Page 1939 of 2389
(e) Using the three case cover set bolts, tighten the three
bolts a little at a time and remove No. 3 hub sleeve
assembly and shift fork.
11. REMOVE FIFTH GEAR, SYNCHRONIZER RING,
NEEDLE ROLLER BEARINGS AND SPACER 10. REMOVE NO. 3 HUB SLEEVE ASSEMBLY AND
SHIFT FORK
(a) Using two screwdrivers and a hammer, tap out the
snap ring.
(b) Remove the shifting key retainer. 9. REMOVE. OUTPUT SHAFT LOCK NUT
(a) Unstake the nut.
(b) Engage the gear double meshing.
(c) Remove the lock nut.
HINT: The lock nut has LH threads.
(d) Disengage the gear double meshing.
12. REMOVE FIFTH DRIVEN GEAR
Using SST, remove the 5th driven gear.
SST 09950±20017
± MANUAL TRANSAXLES51 TransmissionMT±11
Page 1940 of 2389
18. REMOVE REVERSE SHIFT ARM
(a) Shift the fork shaft into reverse.
(b) Remove the two bolts and pull off the reverse shift arm.
19. REMOVE REVERSE IDLER GEAR AND SHAFT
Pull out the shaft. 13. REMOVE REAR BEARING RETAINER
14. REMOVE BEARING SNAP RINGS
Using snap ring pliers, remove the two snap rings.
17. REMOVE TRANSMISSION CASE
Remove the seventeen bolts and tap off the case with
a plastic hammer. 16. REMOVE DIFFERENTIAL SIDE BEARING RETAINER
AND SHIM 15. REMOVE REVERSE IDLER GEAR SHAFT¿¿ LOCK
BOLT
± MANUAL TRANSAXLES51 TransmissionMT±12