1980 SKODA 120 LS Workshop Manual

1
1
1
1
1
1:
1r
1l
't,
1',
1:
1:
1l?
ffi{,
ll
---r---
i
fdll
100 -
Storoge botteny
101 -
Switch box
102 -
Alternotor
103 -
Voltoge regulotor
104 -
Storter motor
105 -
lgnition coil
106 -
lgnition coble
107 -
Distributor 115
113
'l7s:,!--,t
ir
rl
tl
tl
t|- -
- --
- - -- - - --- --- -l
116 i
I
I
L--_-___---__ I
Fig. 13.111 -
Wiring Diogrom
108 -
lgnition horness ond sporking plug
interference suppressing resistors
109 -
Fuses
'110 - Instrument ponel
111 -
Instrrument ponel
terminol boord
1 -
High-beom worning lomp, 2 -
Lubri-
cotion worning lomp, 3 -
Telethermometer,
4 Alternotor (chorging)
worning lomp,
169

v69
t
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L
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puoq-1q61r'duo;poaq Lrolpxny
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rlol!trts 1q6r1 dolg
qcl!MS dluo; 6urulonn ualsAs slDJg
Joloul J'alDaH
(paeds
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g '(peeds
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Z :Z'oN
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uorDorp ouurnrr eq1
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-
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-
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) roloru
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duol 6o3 -
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'le:
'!J(

TYPE: S
105/120,12O LS, 12O GLS
Electrical Equipment 198O model
WIRING DIAGRAM
Diagram 13,1/'l A170

,LL
*
9'9 uroq -
JolDclpu! utoq
'JolDc!Pu!
uo!]caJ!P
uollcoJlc'9
'L tulod ees
sduDtpDeq ro'dulDlPDeq
puDtl'Ua'l't
I Jolceuuoc alDurel -
r*o11eA
qclltylsoutJeql uol JolD!pou't
9'g Jolcauuoc
alDuel -
>lcDlq
roloclpu! uollcerlp
PuDq-ua-l'z
lrolcouuocelouel -rrro11ei''
dtuolpoaq
A.ro11;xno
g'9 Jolceuuoc oloual -
per ' 'rq6!l(epts)
ecuoJDelc
lor.l
-
)cDlq
rolcauuoc olDuel -
lcDlq
olqDc lnoqllM -
mol1aA
olqoc tnoqll't^ -
lcDlq
eoqs
eoqs
tuoaq
q61q
ruDaq Mol
9'9 Jolcauuoc
olourel per
g'g Jolceuuoc elDuel -
ueel6
puoq-llel'lq6;1 euoq'g;
9'9 Jolceuuoc elDuel -
rrtollaA
puor{-Uel'qcl1nns rooc'ZL
qcllrrns ol
9'9 rolcauuoc elDuel -
rto;1aA
sdruo;poaq o1
g'g rolcauuoc eloual -
(alqnop) rvrogleA
sduro;poeq Aro;;;xno,o tlclltvts'LL
JOIOIU UO
,, -.,,
loquAs ol
I Jolgeuuoc
elDulal -
lvrol;eA
rolour uo
,,*,, loquls ol
I Jolsauuoc
elDulel -
peJ
loloul JstlsDtn ueolcspuln^'01
,z/r,logurts ol
g'g
Jolceuuoc alDtlal -
PeJ
,,+,, loquAs ol
g'g
lolcauuoc alDulel -
rvrol;eA
JOIOUI JelDeH',6
pJDoq lDulujJel
.radlrvr aql uo sJnoloc euDs aql
lo sJo]onpuoc
o1 allsoddo Jo p:Doq
lDulr.uro1 aql
Jo sJaq
-unu anllcedsal eql ol pelceuuoc
eq ol
,9,
puo ',t" ',2, ',,L,
sloquls qllM
sJolcnpuoC
pJDoq toulurJel redlrn ueeJcspuln1'8
g'g Jolcauuoc elDuel -
ntolge{
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s! elqDc eql .ro)
elcoldeceg'2
Aolel eq1
la uiu
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ol
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pelsll
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lnoloc Jlaql
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eql so!'lcads ienrns 6u1rvro11o1
eql'zlL'tL '6lJ
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6u1l1rrr eql 'LlL'tL
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llora^o aql
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t'eolectpul
lcslo -
e'slr{6!l do}s
-
z'srq6!l llel- -
I
'pueq-Ual 'lalsnlc due; 1te1
qclln s dtue; 6utslenag
77 sduelpeaq
fuerpxne pue
sdr.ue;peaLl
lo Ae;a: Dutqcltnng -
891
_ LgL
- 99r
- 991
- ng|
- tgt
- zgL
- tgr
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se suoplsod raqlg
VL/L'EL urer6el6
6Z6r ulgorco 33Nls l^lvu9vlo 9Nlul/V\

'i
iiiI 14. Fuse box
Centrol connection of conductors -
do not
seporote them from the bunch!
15. Direction indicotor switches, dip switch,
and horn switch
eight-pole terminol
boord
six-pole terminol boord
16. Porking light switch ond high beom feeder four-pole terminol boord
17. Switch box femole connectors 5.5 with symbols "15",
"30", ond '50"
to be
connected to symbols
"15u, "30', ond '50"
on the switch box
18. Instrument ponel
ten-pole terminol boord
six-pole terminol boord
eorthing coble with lug
'19. Heoter switch
four-pole terminol boord
20. Switch of disobility lights
six-pole terminol boord
21. Door switch, right-hond
green -
femole connector 5.5
22. Dome light,
right-hond
green -
femole connector 5.5
red -
femole connector 5.5
23. Stop switches
forked (yellow) -
femole connectors 5.5 .
red -
femole connector 5.5
white -
femole connector 5.5upper ond lower
switch
upper switch lower switch
24.Fuel gouge block -
femole connector 5.5
yellow -
femole connector 5.5
blue -
femole connector 5.5
to be connected to the respective pins
(blodes) of the some colour of the fuel gouge
25. Storter motor, reversing
lomp switch
conductors with lugs stater motor moin
terminol boord
storter motor
control switch
green -
femole connectors 5.5 heodlomp switch
26. Oil pressure
gouge,
thermometer, corburettor
iet seporotor
green -
femole connector 5.5 yellow
-
femole connector 5.5
green - telethermometer
primory element
femole connector 7.
corburettor
iet seporotor
27. lgnition coil, voltoge regulotor, olternotor,
tochometer
conductor with femole connector ond
bronching lug
femole connector-regulotor terminol 15/54
lug -
ignition coil terminol 15
blue -
femole connector 5.5,
symbol "R"
. regulotor terminol "R"
yellow -
femole connector 5.5,
symbol "M"
regulotor terminol "M"
blue -
connector "R"
. olternotor terminol "R"
yellow -
connector "M".
olternotor terminol "M"
lug terminol "+B"
conductor with
lug ignition coilterminol "1"
(tochometer operotion
)
28. Toil lomp cluster, right.hond
yellow -
femole connector 5.5 toil light
block -
femole connector 5.5 direction indicotors
red -
femole connector 5.5 stop light
green -
femole connector 5.5 reversing lomp
29. Licence plote light
conductors with femole connectors 5.5
30. Toil lomp cluster, left.hond
se point
28.
b) Connection
of free conductors
1. Storoge bottery
bottery coble positive
(*)
terminol -
storter motor
bottery eorthing strip negotive (-)
terminal -
bodywork (eorthing conductor)
2. Engine engine eorthing strip (fostening
lug) -
engine cross beorer (eorthing conductor)
3. Distributor speciol coble from distributor to
ignition
coil; end with interference suppressing
terminol to distributor
coble from distributor to ignition coil
terminol "1"
cylindricol
(pin)
connector
pressure gouge172

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rDC u! Arellog
a6o.ro1g ,o uollDcol
LIZ'IL'6tJ
'a1l;or1ce;a 'o sorlll
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pelltl s! Arelloq e9I '(?8"
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gZ'L 1o l11nor6
c1;1ceds o
lo p!cD
cgrnqdlns l:a11oq s! pesn
a1A;otlcage
eqf i:a11oq pDal
lt N 9 lapou 'W
lZlA ZL
VN6)V adAt eqt
qlrm
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s1 rDc aql
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.ro! Iralloq eql
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ul
llnsar ot
tdo s1
6u1ue1q6!l
a^!s
-secx3 '6u1ssells
fq6!ls D ulDlqo
o1 so os l;uo
slloq lolcD:q fua11oq sql
lo slnu
aql uelqDrg
uo!lDllDlsul
'i:eltoq aEorols 1o edil
cg;1ceds eql rol
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-er ;olceds o
ro
leels dooq ulo.t; 'elduoxe
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'apDtu slooq ssn ol papueuuloceJ
st
1! 'lonouel
st! elDyl!cDl o1 'Ara11oq
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fua1pq aql
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eql uo
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JeUDls eql ol pDel
eql lo loulullel eql
puD
duls 6ulquoe eLll
lo
loulujel aql
lcauuocs!c 'pJDoq
Jool, luat!
-1.roduoc e6o66n; eq] u! ra^oc puDq-Uel
eql
e^oueJ puo '1oru
aql f]!l 'lDes
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lo lseJ
-lcDq puDq-Ual aql d11 'luarulrodruoc
e6o66nJ
Jouelu! eql Jepun pelDcol
s! I.re11oq eql
lD^ourau puD
uollDco-l
AUIUVS feVUOtS
Z'sL
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'dLuo;poaq
- g
sdruolpoaq {lo;;1xno ldtuo; 6uluJDM uJDaq-
-qDtq puD uoeq-qBrq 'puDq-Ual
'druo;poeq
-
7
uloaq Mol 'puoq-1q6;.r
'dtuo;poaq
- g
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luaunrlsu! ipuoq-1q6r.r'1q611
(ap;s)
acuotoalc
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ltDl -
? '3le 'seqcllrrrs
A.ro1;lxnD roj
louDd -
t
'elcoldeceg -
7 'penouet
pll xoq esn]-sasnl -
L
elcoldeceX isesn3 Aq
stlncrlC clrlcel3
lo uollcelo
)d -
ZIL'qL'6tJ
puDq-tlel
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l!oi -
e
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-pu!M isdtuol 6ululorur uotlDcllqnl eug6ua puo
(6urBroqc) ropuro]lD idtuo; 6ururorlt
o^res
-eJ lenl puo
a6no6
len; :sJolDolpul
uo!lcar
-lp :Jolour relDeq :Jolor.x .radlnrr uealcspu!nn -
Z
durol 6ulurorrr uelsls
alDrq :roloru uD, JolDrpD.r islqBrl dols ls1q6r1
i11g1qos1p :uroq is1q6t1 euop le;coldacal -
I
g ol
I'oN
sosnJ ol socl^oc
lDcltlcelf lo uollcauuoc
'lq6rr aql ol 8
ol L tuoJl
ecuenbes
lcaJlp ut
palunoc
aJD sasn,
6u;rvro11o; eql 'llal
eql ol s!
L 'oN
asn3 'se:ad
-LuD gL .ro+ pelDl
eJD sasnl eql 's;a6ur;
eql qllr',r
poMeJcsun eq uDc pll
eql,o MeJcs
oqt 'Dt3D,
oql rspun tJel eql ot
psllDlsu!
sl xoq esnj aql
xo8 Ssnl
(1eaqs lDlerrr 6u;lroddns
duo;poeq o1 sdr-uolpoaq)
lrorrrApoq-rolour
uDl JolD!pD.!'JoloLu relDaq'lq6!l e1old
acuac!l's.ro1ocgpul uollcerp
1uo.r;'sra1snlc
duog po1'redgrrr
ueercspurlvt'sdruolpoeq
:sacl^eP lDclJlcsla Jo salJosse3cD
sD salqDc -
>g.tomApoq
- sdr.uolpoerl A.ro;;1xno
;o {o;er
6u;qclrms
MeJcs 6u1ua1so1 uJoq -
uJoll
>lrorvrlpoq -
JrolDln6er a6o11on
:alolodas -
setqDc 6u;q1roe prDpuols 't
3y'.rod'g'7 la1doq3 oos
uo!lcaur"",i":A;ij
6u11.rods o] rolnquls!p tuoJ, sseuJDq uotlruDt t
t,
z'€t-l'tt

r3.2-t 3.3
tuJ
t(A 4r
3t 2t
,tl
(
Per
lp
5
4
3
2, I
Ah re€
l
i
i
ii Observe
strictly the following instructions:
1. Mointoin the electrolyte level ot the level
of the perforoted
inserts between the plotes
or
so thot the inserts ore
covered with the electro-
lyte to o moximum height
of 4
mm. The
bottom
limit of the electrolyte level is 3 mm below the
perforoted inserts. Use only distilled woter for
topping up the electrolyte. Add electrolyte only
if it hos been obviously spilt from
the bottery.
In such cose, its density must correspond to
the density of the electrolyte Eemoining in the
bottery. 2. Keep the bottery terminols
cleon, remove
oxides occosionolly, ond
coot the terminols
with minerol
ielly.
3. Wipe off the electrolyte spilt
over the bot-
tery surfoce since it is conductlve ond couses
dischorging of the bottery.
4. Check the
chorging of the bottery occord-
ing to
the electrolyte density or check the
voltoge drop using o voltmeter with o looding
resistor ond comporing the obtoined reoding
with on evaluotion toble or scole.
5. When chorging the bottery
outside the cor,
use chorging current volues occording to the
toble. The voltoge should be
controlloble in the
ronge from 12.6 to 16.8
volts. The fully dis-
chorged bottery is fully chorged in obout 13 to
20 hours when
o) the electrolyte ottoins o density of 1.28 in
oll cells ond does not chonge in o period
of
two hours;
b) the cell voltoge (meosured
with opplied cur-
rent) ottoins o volue of 2.6
to 21
volts ond
does not chonge within two hours
of con-
tinued chorging;
c) oll cells ore lively gossing.
6. An olreody used bottery must not be left
without electrolyte or dischorged os it is opt to
suffer from
such o condition.
7. The bottery in on unused cor must
be
removed ond chorged outside the cor
within
three months ot th-e lotest. lf the cor is under
repoir for o prolonged
period,
toke oll necessory
steps to keep the bottery in good
condition.
Bottery Chorging versus Electrolyte
Density
Specificgrovityl i Electrolyte
(density) iChorgingl freezing
g/cms I I temperoture
1.28
1.24
1.22
1.15
1.12 1oo
o/o
Toolo s0% 2oolo
0 -60
0c
-50 0c
-35 0C
-17 "C
-120C At o
20 per
cent chorging, the bottery is
considered procticol
ly dischorged.
Toble of Chorging ond Dischorging Values
Roted voltoge 12 volts
Roted copocity C 20
ot o
20-hour dischorging to 1.75
volts per
cell 37 omperehours
Normol dischorging current
for 20-hour
dischorging to
1.75 volts per
cell 1.75 omperehours
Normol uniform chorging 3.7 omperes
Two-stoge chorging:
stoge I up to 2.4 volts per
cell; gossing
beginning 4.4 omperes
stoge ll up
to f inol
morks
of fuf fychorgedcondition 2.2 omperes
Diffenent instructions, determined specificolly
by bottery monufocturers, opply to moking o
new ond empty bottery reody for
operotion or
to so-colled quick
chorging.
Sofety Precoutions ond Other Meosures
During chorging, the electrolyte temperoture
must not exceed +40oC. As soon os this
tem'
peroture is reoched, interrupt the chorging or
lower the chorging current (this
opplies es-
peciolly to so-colled quick
chorging).
During chorging, on explosive mixture of hy-
drogen with oxygen is liberoted from the elec-
trrolyte. Therefore, the oreo where the bottery is
chorged must be ventiloted, ond it is forbidden
to opprooch with o noked flome (or
spork) the
cell filling holes (even
ofter o consideroble
period of time ofter the chorging hos been
completed). When chorging the bottery, open the filling
holes of its cells to enhonce degossing.
The electrolyte is on ocid hormful to the skin
ond clothes os well os to ports
of the cor fin-
ished in
enomel. Rinse with woter immediotely
ony contominoted spots.
13.3 ALTERNATOR The olternotor is o three-phose generotorwith
o built-in semiconductor rectifier
for feeding
electricol devices ond the bottery with
direct
current.
Alternotor lnstollotion ond Generol lnstructions
They opply to both olternotor models. The
following principles
should be observed:
174

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