
Removal
I 
t
is 
recommended 
that 
the 
door 
be 
removed
from 
the
body 
with 
the
door
hinges 
attached 
on 
the
door
although
the
door 
may 
be
removed 
from 
the
body 
with
or 
without
the
hinges 
attached 
on
the 
door
Front
door
Remove 
the
package 
tray
2 
Remove 
the
door
hinge 
service 
hole 
cover
from 
the
dash 
side 
trim
3 
With 
the
door
fully
opened 
support 
the
door
by
applying 
a
stand 
or
jack 
beneath 
the
door 
so 
that 
the
door 
does 
not
drop 
off
Note
Apply 
a
piece 
of
rag 
between 
the
door 
and 
stand 
so
that
the 
door
panel 
is
protected 
from
damaging
4 
Remove 
the 
door
hinge 
installation 
bolts
at 
the
body 
side
by 
the 
use
of 
a
box 
wrench 
and
remove 
the
door
from 
the
body
Fig 
BF 
45
Removing 
front 
door
Dash 
side 
trim 
without
door
hinge 
sevice 
hole
Rear
door
Remove 
the
kicking 
plate
2 
Peel
off 
the
body 
side 
welt
and 
remove 
the 
center
pillar 
finish 
BODY
3 
Hereinafter
follow 
the 
instructions 
for
the 
front
door 
and 
remove
the 
rear
door
11
I
fl 
C
I 
r 
r
I
W 
I 
r
I
I 
dl 
J
Ik
I 
h 
I
l 
i
J
n
Fig 
BF 
46
Removing 
rear
door
Adjustment
Door
hinge
Loosen 
the 
bolts
used 
to
secure 
the
hinge 
to 
the
body
adjust 
the
door
upward 
downward 
forward 
or 
rear
ward
position 
as
required 
and
retighten 
the 
bolts
securely
Adjustable
range 
6 
mm 
0
2362 
in
Tightening 
torque
Hinge
pillar 
installation 
bolt 
1 
6
kg 
m 
11
6 
ft 
lb
Hinge 
door 
installation 
bolt 
1
6
kg 
m 
11
6 
ft 
lb
Note 
a 
When
installing 
the
hinge 
grease 
the
hinge 
link
b 
Oil
top 
of 
the
hinge 
pin 
when 
the 
door
squeaks
while
opening 
or
closing
Striker
Another 
method
to
adjust 
the 
door
loosen 
the 
striker
fixing 
screw 
and
adjust 
the 
striker
position
Adjustable 
range 
6
mm 
0
2362 
in
Tightening 
torque
Striker 
installation
machine 
screw
0 
12 
to
0 
2
kg 
m 
0 
7 
to 
I 
4
ft 
lb
BF
26 

Fig 
BF 
47
Adjusting 
striker
DOOR 
TRIM
For 
both 
the
front 
and 
rear 
doon 
the 
door 
trims
may
be
removed 
and 
reinsbJled 
in 
the
same 
method
Removal
I 
When
removing 
the 
door
regulator 
handle 
lock 
inside
handle 
escutcheon 
and 
arm 
rest 
remove 
their
installation
screws
2
When
removing 
the
ash
tray 
outer 
case 
remove 
the
ash
tray 
and
remove 
the 
installation 
screws
3 
The
door 
finish 
is 
secured 
on 
the 
door
with
clips
When
removing 
the
door 
finish
pull 
it
toward
you
DOOR 
LOCK 
MECHANISM 
BODY
I 
I 
Regulator 
handle
Imide 
handle 
escu 
tcheon 
131 
Armrest
Fig 
BF
48 
Door
trim
III 
I 
2 
Outer
case
Ash
tray
Fig 
BF 
49
Removing 
ash
tray
1 
1
Door 
lock
2
Spring
3
Inside 
handle
4
Locking 
plate
5
Locking 
plate 
spring
6
Stopper
7
Outside 
handle
8 
Ou 
tside 
handle 
rod
9
Nylon 
nut
10 
Escu 
tchcon
11
Knob
grommet
12
Door 
lock
knob
13
Door 
lock
cylinder
Fig 
BF 
50 
Front 
door 
lock 
mechanism
SF 
27 

IT 
f
r
J
e
@ 
@ 
BODY
Door
lock
2
I 
nside 
handle
3 
Escu
tcheon
4
Door 
lock
knob
5
Knob
grommet
Front 
door 
lock 
removal 
Fig 
BF 
51
Rear 
door 
lock 
mechanism
Remove 
the
parts 
up 
to 
the 
seal 
screen
2 
Remove 
the 
door 
lock 
knob 
and 
then 
remove 
the
remote 
control 
rod 
used
to 
connect 
the 
door 
lock 
to 
the
door 
lock
cylinder 
from 
the 
door
lock
cylinder
3 
Remove
the 
inside 
handle
installation 
screw 
and 
the
door 
lock
assembly 
installation 
screws 
and
withdraw 
the
outside 
handle 
rod 
from 
the
opening 
on 
the 
lock
assembly 
Remove 
the 
lock
assembly 
from 
the 
service 
hole
on 
the 
inside
panel
I 
I 
Lock
knob
Inside 
handLe
I 
3
I 
Lock
assembly
Fig 
BF 
52 
Door 
wUhout
sealing 
screen
4 
Detach 
the 
leaf
clip 
used 
to
secure 
the 
lock
cylinder
on 
the 
door 
and 
remove 
the 
lock
cylinder 
Fig 
BF 
53
Removing 
front 
door 
lock
Front 
door 
lock 
installation
1
Installing 
the 
inside 
handle 
and 
remote 
control
Adjust 
position 
and 
install 
the 
remote 
control 
so 
that
the
Slopper 
@ 
ofthe 
inside
handle
Q 
lightly 
contacts
the 
base
plate 
of 
the 
door
lock
CD
If 
the
remote 
control 
is
installed 
with 
the
inside 
handle
Q 
pulled 
the
locking 
plate 
@ 
doesnotintermesh 
with
the 
ratchet
completely 
at 
the 
full 
ratch 
and
the 
lock 
knob
j 
does 
not 
lower
2 
Connecting 
outside 
handle 
to 
the
locking 
plate
Set 
the
locking 
plate 
@lto 
the
fully 
ratched
position
insert 
the
nylon 
nut
@ 
on 
the 
end 
of 
the 
outside 
handle
rod
ID 
into 
the
locking 
plate 
hole
@ 
and
adjust 
and
secure 
the
nylon 
nut
@ 
with 
adhesive 
in 
a
position 
where
BF 
28 

the 
outside 
handle 
rod
@ 
is
provided 
with 
2
to 
3 
mm
0
0787 
to 
0
1181 
in
play 
in 
the
stroke
If 
the
nylon 
nut
@ 
is
positioned 
too
low 
the
locking
plate 
@ 
is
depressed 
at 
the 
full 
ratch 
the
locking 
plate
does 
not 
intermesh 
with
the 
ratchet
completely 
and 
the
knob 
cannot 
be 
locked 
If
play 
in 
stroke
of 
the
outside
handle 
rod
@ 
is 
excessive
may 
be 
unlocked
up 
to 
5
mm
0 
1967 
in 
stroke 
of 
the
outside 
handle 
will 
be
insufficient
If
the
nylon 
nut 
is 
loosened 
the 
above 
described
trouble
occurs 
Be 
sure 
to 
secure 
the 
nut
completely 
by
means 
of 
adhesive 
Check 
the
springs 
@ 
and
@ 
for 
rust
and
replace 
as
required
Tightening 
torque
Door
lock 
installation
screw
0 
12 
to 
0 
2
kg 
m 
0
9 
to 
I 
4 
ft 
lb
Door 
lock
remote 
control
installation 
screw
0 
12 
to 
0 
2
kg 
m 
0 
9 
to 
14 
ft 
lb
Outside 
handle 
installation 
nut
0 
2
to 
0
3
kg 
m
1 
4
to 
2 
2
ft 
Ib
Rear 
door 
lock 
removal
1 
Remove 
the
parts
up 
to 
the 
seal 
screen
2 
Raise
the 
door
glass 
to 
the
top 
and 
remove 
the
door
DOOR
GLASS 
AND
REGULATOR
i
v 
BODY
lock
knob
3
Remove 
the
bell 
crank
installation 
screw
Hereinafter
the
instructions 
for 
removal 
of 
the
front
door 
lock
apply
Fig 
BF 
54 
Door
without
sealing 
screen
Rear 
door 
lock 
installation
Install 
the 
rear 
door 
lock 
in 
reverse
sequence 
of
removal
Note
Except 
for
the
precautions 
for 
outside 
handle 
the
precautions 
for 
the 
front 
door 
lock
apply
AD
1 
Front 
door
panel
2
Glass 
run
rubber
3 
Door
window
glass
4
Glazing 
rubber
5
Bottom 
channel
6 
Door
ventilator 
frame
7
Ventilator
glass 
channel
8 
Catch 
handle
9 
Door 
ventilator
glass
10
Pivot 
bracket
11 
Door 
ventilator
weatherstrip
12
Glass 
run 
rubber
13 
Front 
window
regulator
14 
Door
handle
washer
15 
Door
window
regulator 
handle
Fig 
BF 
55 
Front
door
glass 
and
regulator 
construction 
4
door 
Sedan
SF
29 

Fig 
BF 
82
Removing 
rear 
seat
cushion
2
With 
the
seat 
back 
turned 
down
remove 
two
screws
from 
the 
wheel 
house 
and
remove 
the
seat 
back
111 
I
V
RH
0 
1
lr
Fig 
BF 
83
Removing 
rear 
seat 
back
Reinstallation
Reinstall 
the
seat 
cushions 
and 
seat 
backs 
in 
reverse
sequence 
of 
removal
SEAT 
SWITCH
Inspection
Seat 
switch
should
operate 
accurately 
Prior 
to
inspecting 
seat 
switch 
disconnect 
harness
I 
Place 
standard
weight 
on 
the
illustrated
position 
of
assistant
seat
Note 
Put
weight 
on 
shadowed
area 
See
Figure 
BF 
84 
BODY
Fig 
BF 
84
Weight 
position 
Unit 
mm
in
L 
130 
15 
118 
for 
SEDAN
140 
5 
512
for 
COUPE
2
Using 
test
light 
check 
whether
light
grows 
when
II
kg 
24 
25 
lb
weight 
is
on 
and
light
goes 
out 
when
1 
0
kg
3 
2 
J 
lb
is
on
Installation
I
Seat 
switch
should 
be 
installed
right 
position 
See
Figure 
BF 
85
2 
Install
seating 
switch 
to
5th 
5
crest 
of
spring 
at 
rear
of 
4th
spring 
as 
viewed
from 
inner
side 
Then 
set
it
between
cushion
pad 
and 
cushion
spring 
and
clip 
to
cushion
spring 
by 
hook 
of 
switch 
case
3
Install 
lead 
wire
fastner 
to 
cross 
bar 
hole 
of 
4 
mm
0 
157 
in
securely
DETAIL 
B 
@
ui 
DETAIL 
A
n
@
ID
E
l
1 
Lead 
wire 
fastener
2 
Cross 
bar
3 
Seat 
switch
4 
Cushion
spring
5 
Cushion
pad
Fig 
BF 
85 
Seat 
switch 
location
BF
40 

7 
Remmre 
three
screws 
from
top 
of 
the 
instrument
one 
each 
installation 
bolt 
frorn 
both 
sides 
of 
the 
bottorn
and 
two 
bolts 
used 
to 
secure 
the 
instrument
panel
together 
with 
the
steering 
column 
clamp
8
Raising 
the 
instrument
panel 
slightly
pull 
it 
toward
rear 
side 
of 
the
vehicle 
and 
remove 
it
Note
Ensuring 
that 
all 
cables 
are 
disconnected 
remove
the 
instrument
panel 
slowly 
aoo
carefully
REINSTALLATION
Reinstall 
the 
instrument
panel 
in 
reverse
sequence 
of
removal 
BODY
Fig 
BF 
90 
Removing 
instrument
panel 
II
ROOM 
TRIM
INSTALLING 
HEAD 
LINING
IA
P
AV
FRONT
A 
A 
IB 
A
L
Adhesive
Detailed 
view 
of
A
portion
B 
B
Be 
sure 
to 
hook 
the
clamp 
securely
Fig 
BF
91
Installing 
head
lining
Note 
Be
sure 
to 
install 
the 
roof 
insulator 
before
installing 
the 
head
lining 
J
BF 
43 

INSPECTION
Referring 
to 
the
wiring 
diagram 
check 
the
wiring
harness
for 
connection 
with 
electrical
equipment 
and
connector 
for 
conned 
ion 
and 
installation 
When
checking
the
wiring 
harness
note 
the
following 
matters
Connected 
unit 
should
not 
be
loose 
rusted 
or
contaminated
2
Cable 
insulator 
cover 
should 
not 
be
damaged 
crack
ed 
or
insulating 
material
should 
not 
be 
deteriorated
3 
For 
those
parts 
which
are
grounded 
through 
the
installation
bolts 
the 
bolts 
should 
be 
in 
contact 
with 
the
body 
completely 
so 
that
continuity 
is
provided 
in
between 
the
body 
and 
bolts
4 
Terminals
of 
unit
through 
which
current 
flows
should 
not 
come
into 
contact 
with
other 
metal
parts
5 
No
erroneous 
connection 
should 
be
present
DESCRIPTION
When 
an 
overcunent
exceeding 
the 
rated
amperage
flows 
to 
a 
circuit 
the
fuse 
is 
heated 
and 
melted 
the
circuit 
is
interrupted 
and
thus 
cables 
and
electrical
equipment 
are
protected 
from
damaging 
due 
to
burning 
or
damaging 
is
limited 
to 
the
minimum 
This 
vehicle
is
equipped 
with 
six
fuses 
and
one 
fusible 
link 
The 
fuses
are
located
in 
the
fuse 
box 
and 
used
to
protect 
illumination
signal 
and 
other
systems 
and 
the 
fusible 
link 
is
adopted
in 
the 
cable 
between 
the
battery 
and 
alternator 
to
protect
the
charging 
and
starting 
circuits
FiJ 
BE 
16 
Fuse 
box 
BODY
6 
Cables 
should 
be
damped 
so 
that
they 
do 
not 
come
into 
contact 
with
sharp 
corner 
or
part 
lernperature 
of
which
rises
highly
7 
Cables 
should 
be
securely 
clamped 
in
posItions
sufficiently 
separated 
from
rotating 
parts 
such 
as 
fan
pulley 
fan 
belt
etc
8 
Cables 
should 
be
provided 
with 
an
optimum 
extra
length 
at 
sections
stationarity 
on 
the
body 
or 
at 
sections
where 
vibration
occurs 
due 
to
engine 
operation 
and
others
Note 
a 
When
inspecting 
or
performing 
other 
mainte
nance
service 
and 
no
power 
supply 
is
required
particularly 
or 
when 
it 
is
anticipated 
that 
a
part
may 
be 
short 
circuited 
disconnect 
the
battery 
H
terminal
b 
In 
no 
event 
should 
an 
unloaded 
circuit 
be
directly 
connected 
with 
ground 
Be 
sure 
to 
use 
a
test
lamp 
or 
circuit
tester
fUSE
Fig 
BE 
17 
Fusible 
link
INSPECTION
In 
the
most
cases 
fuse 
can 
be
checked
visually
However 
when
it 
is 
difficult 
to
check
visually 
a 
circuit
tester
may 
be 
used
The 
fusible 
link 
can
be
inspected
visually 
or
by
feeling 
on
finger
tip 
However 
the 
fusible
link 
can 
be
inspected 
more
correctly
by 
using 
a 
circuit
tester
BE
6 

9HORN
r 
I
01
8ATTERY
HI
IGI
s
ILl
C
iORN 
BODY
FUSE 
H
S 
HORN 
BUTTON
BGI
J
H
B 
S
Il
I 
n6lm
I
L 
J 
L
HORN 
RELAY
Fig 
BE 
3l 
Circuit
diagram 
for 
hom
syrtem
HORN
Removal
Remove 
the 
connector 
loosen 
the
fixing 
nut 
in 
the
horn 
center 
and
remove 
the 
horn
unit
Adjustment
1
Secure 
the
horn 
unit 
in 
a 
vise
and 
connect 
cables 
as
shown
in
Pigure 
BE 
32
AMMETER 
110 
to 
15AI
Isw
f
@
113 
I
VOLTMETER
I
15 
to
20VI
BATTERY 
HORN
Fig 
BE 
32 
Circuit
for 
ham
adjustment
2 
Set 
the
switch 
to
ON 
and 
rnake 
sure 
that 
the
voltmeter 
indicates 
12 
to 
12
5
V
3
Listening 
the 
horn 
for 
sound 
level 
volurne
and 
tone
adjust 
sound
properly 
so
that 
the 
amrneter 
indicates 
the
rated
amperage 
The
adjustment 
is
made
by 
turning 
the
adjust 
screw 
after
loosening 
the 
lock 
nut 
Fig 
BE 
33
Adjusting 
hom 
IIOlume
Note 
When 
the
adjust 
screw 
is 
turned
Clockwise
Counterclockwise 
Current 
increases
Current 
decreases
4
When 
a
proper 
sound 
is
obtained
through 
the 
above
adjustment 
rnake 
sure 
that 
the
proper 
sound 
can 
be
obtained 
at
voltage
generated 
by 
the 
alternator 
14 
to
l5V
5 
Lock 
the
adjust 
screw 
with 
the
lock 
nut
Consumed 
current
adjusting 
value 
A
Sound
Plat
type 
Spiral 
type
High 
H 
2
5 
390 
5
0 
440
Low
L 
2 
5
330 
5 
0 
350
Figures 
encircled 
in
parenthesis 
are 
basic
frequencies
Hz
BE
16