
REAR 
AXLE 
REAR 
SUSPENSION
SERVICE 
DATA 
AN
D 
SPECIFICATIONS
Shock 
absorber
Applied 
model 
Sedan
Coupe 
Van
Stroke
x 
max
length 
mm 
in
167x506 
6
57xI9 
9
180 
x 
440 
7 
09 
x 
17
3
180 
x 
468 
7 
09 
x 
18
4
Damping 
force 
at 
0
3mjs
Rebound
Compression 
kg
Ib
kg 
lb 
58
128
38 
83 
8 
68
I 
50
45 
99 
2 
90 
198
45
99 
2
Rear
spring
Length 
x 
widlh
x 
thickness
NO
ofleaves 
mm
in 
6 
I
1
llOx50x72 
O 
6 
1
I 
ll
x50x7 
2 
6 
3
1 
110 
x 
50
x
13 
1
0 
24 
1
43 
7x 
1
97x
0 
28 
2 
0 
24 
2
43 
7xI 
97x 
0
28 
1
0
52
1
1
110x50x 
6 
2 
43 
7X 
1
97 
x 
0 
24
1
7 
1 
0 
28 
2
11 
1 
0
43 
1
0 
24 
1
43 
7x 
1 
97x
0 
28 
2
Heavy 
duty 
spring
Camber
Free 
mm 
in
109
t3 
4 
29
1 
0 
1181
11 
0
433 
109
1 
3 
4
29
1 
0
1181
11
0
433 
131
1 
5 
5
15
tO 
1969
11 
0
433
Loaded 
wi 
th
specified 
load
mm
in
Specified 
load
kg
Ib 
In
423 
In 
423 
295 
650
Spring 
eye 
diameter
Front 
mm 
in 
35 
1
378 
35 
1
378
35 
1
378
Rear
mm 
in 
23 
0 
906 
23
0 
906 
23 
0
906
Rear
axle
End
play 
mm 
in 
Less 
than 
0 
1
0 
0039
Rear 
axle
end 
shim 
mm 
in
0
Q75 
0 
003
Wheel
bearing 
coUar
pressing
force 
ton
Ib 
3 
to 
5 
6
600 
to 
11
000
Tightening 
torque
Axle 
shaft 
to
housing
flange 
bolt 
nuts 
kg 
m
ft 
lb
1
5 
to 
2
0 
10 
9 
to 
14
5
L7 
to 
2 
5
12 
3 
to 
18 
1
Differential 
carrier
to
housing 
bolts
Spring 
V
bolts 
3
2 
to 
4 
0 
23 
1 
to 
28
9
RA
7 

CHASSIS
Wheel 
nuts 
8 
0
to 
9
0 
7
8 
to 
65 
1
Spring 
front 
bracket 
to
body 
bolt 
nuts
Sedan 
and
Coupe
Van 
6
to 
0 
1 
6 
to 
14 
5
6 
to 
I
11 
6 
to 
15
2
Spring 
shackle
pin 
nuts 
1 
6 
to 
0 
11 
6 
to 
14
5
Spring 
front
pin 
nut
Sedan 
and
Coupe
Van 
6 
to 
2 
0 
1 
6 
to 
14
5
3 
2 
to
4 
0 
23 
1 
to 
28
9
Shock 
absorber
upper 
nuts
Sedan 
and 
Van
Coupe 
3 
6 
to 
4 
5
26 
0 
to
32
5
0 
to 
1
7 
2 
to 
8 
6
Shock 
absorber 
lower 
nuts
Sedan 
and 
Van
Coupe 
3 
6 
to 
4 
5
26 
0 
to
32
5
0 
to 
I 
2 
7 
2 
to 
8 
6
0 
6 
to 
0
8 
4
3 
to 
5 
8
Torque 
arrester 
to
body 
bolts
SERVICE 
JOURNAL 
OR 
BULLETIN 
REFERENCE
DATE 
JOURNAL 
or
BULLETIN 
No 
PAGE 
No
SUBJECT
RA 
8 

CHASSIS
DESCRIPTION
The 
Datsun 
1200
series 
new 
models
adopt 
a
hydraulic
brake
Dis 
brake 
or 
two
leading 
shoe
type 
drum 
brake 
is
used 
for 
the 
front
wheels 
and
leading 
trailing 
shoe
type
drum 
brake 
is 
used 
for 
the
rear 
wheels
With
adoption 
of 
the
disc 
brake
safety 
at
high 
speed
range 
driving 
is 
further
improved
For 
the
master
cylinder 
either
single 
type 
or 
tandem
type 
is 
used
There 
are 
two
types 
of 
tandem
type 
master
cylinder 
one 
is 
for 
disc
brake 
and 
the 
other 
for 
drum
brake 
Under 
the
standard
specifications 
h0wever 
the
tandem
type 
master
cylinder 
is
used 
for 
disc 
brake 
and
single 
type 
is 
used 
for 
drum
brake
The 
tandem
master
cylinder 
provides 
a 
dual
brake
system 
improving 
safety
The 
hand 
brake 
is 
of
a 
mechanical
type 
which 
brakes
the 
rear
wheels
through 
the 
control 
lever
and 
steel 
wire
The
control 
lever 
is 
located 
between 
the 
driver 
and
assistant 
seats 
and 
can 
be
operated 
easily
BRAKE 
PEDAL
The
steering 
colunm 
bracket
supports 
the 
brake
pedaL
The 
brake
pedal 
is 
instaUed 
on 
the
steering 
column
bracket 
with 
a 
fulcrum
pin 
The 
brake
pedal 
arm 
and
brake 
master 
cylinder
push 
rod 
are
joined 
with 
a
clevis
pin 
The
stop 
lamp 
switch
opposes 
the 
brake
pedal 
arm
bracket 
and
operates 
as
the
pedal 
arm 
moves
t
2
3 
Stop 
lamp 
switch
Brake
pedal 
stopper
Brake
pedal 
arm 
4 
Clevis
pin
5 
Push 
rod
6 
Fulcrum
pin
Fig 
BR 
2 
Brake
pedal 
installation 
Removal
Unhook 
the 
rerum
spring
Remove 
the
spring 
pin 
from 
the 
clevis
pin 
which 
is
used 
to 
connect 
the 
master
cylinder 
push 
rod 
to
the 
brake
pedal 
arm 
remove 
the
clevis
pin 
and
separate 
the
push
rod 
from 
the
pedal 
arm
3 
Remove 
the
fulcrum
pin 
which 
is 
used
to 
connect 
the
pedal 
arm 
to 
the
bracket 
and
separate 
the
pedal 
arm 
from
the 
bracket
@
mm
l6
qf
@
@
t
Spring 
pin 
5 
Nut 
9 
Return
spring
2
Clevis
pin 
6
Spring 
washer 
10 
Brake
pedal 
arm
3 
Washer 
7 
Nut 
It 
Brake
master
4
Spring 
lasher 
8
Fulcrum 
shaft
cylinder
Fig 
BR 
3 
Brake
pedal 
components
tandem
type 
master
cylinder
Inspection
1
Check 
sliding 
parts 
for 
wear 
and 
the
return
spring 
for
weakness
2 
Check 
the 
brake
pedal 
for 
bending
warping 
and
crack
3
Check 
other
parts 
for 
serviceabilities
Reinstallation
Reinstall 
the 
brake
pedal 
in 
reverse
sequence 
of
removal
noting 
the 
following 
matters
1 
Grease
sliding
parts 
and 
retum
spring 
hook 
with
multipurpose 
grease 
MIL
G 
2108 
or 
G 
10924
2
Tighten 
the 
fulcrum
pin 
installation 
nut 
to 
2
1 
to
2 
9
kg 
m
15 
2 
to 
21 
0 
ft 
lb
BR 
2 

CHASSIS
FRONT 
DRUM 
BRAKE
14 
I
l
Fig 
BR 
14 
Front 
drum 
brake
components
Removal 
and
disassembly
Jack
up 
the 
vehicle
support 
with 
a 
stand
and
remove 
the 
wheel 
cover 
and 
tire
2 
Remove
the 
brake 
drum 
and 
remove 
the 
hub
cap
and 
hub
assembly 
from 
the
spindle
3 
Disconnect 
the
brake 
tube
at 
the 
bracket 
unit
of 
the
strut
assembly 
For 
the
details 
refer 
to 
Section 
FA
R
W 
i
1 
t
V 
t
1 
1
d 
j
2 
rl
s
J 
J 
i
Z 
j
Fig 
BR 
15 
Front
drum 
brake 
4 
Unhook
the 
return
spring 
and 
remove 
the
brake 
shoe
assembly
5
Disconnect 
the
bridge 
tube 
from
lhe 
fore 
and 
after
wheel
cylinders
I 
I 
After 
wheel
cylinder
Bridge 
tube
I 
3
I 
Fore 
wheel
cylinder
Fig 
BR 
16
Fore 
and
after 
wheel
cylinders
and
bridge 
tube
6 
Remove 
the 
installation 
bolts 
and 
remove 
the 
fore
and 
after 
wheel
cylinders
BR 
B 

7
Remove 
the
brake 
disc
installation 
bolt 
and 
remove
the 
brake 
disc 
from 
the
spindle
8 
Disassemble
the 
wheel
cylinders
Inspection
l 
Drums
If
they 
show
score 
excessive 
out 
of
round
and 
so 
forth
reconditioning 
by 
machining 
is
required
Brake 
drum 
inner
diameter
203 
2
mm 
8 
00
in
Drum
inside 
out 
of 
roundness
Below 
0
02 
mm 
0 
0008 
in
Max
allowable 
drum
inner 
diameter
204 
5
mm 
8 
051 
in
2
Linings 
If 
brake 
shoe
linings 
are
incomp1etedly
seated
soiled 
or
greasy 
or 
deteriorated 
due
to 
excessive
heating 
repair 
or
replace 
them
If 
the
thickness 
of 
the
lining 
is 
less
than 
1 
5
mm 
0 
0591 
in
replace 
it
Note 
a 
If 
oil 
or
grease 
is 
found 
on
linings 
clean
thoroughly 
with 
carbon 
tetrachloride 
or
gasoline
b 
After
installing 
and
bonding 
lining 
grind 
the
lining 
face
to 
a 
diameter
equal 
to 
the 
brake 
drum
3
Check 
the
adjusting 
cams
for 
their 
smooth
operation
4 
Return
springs 
If
they 
are
considerably 
weak
replace 
them
Return
spring 
dimension
Wire 
diameter
x 
free
length 
turns
3 
2
x 
118
mm 
20 
5
0 
1260 
x 
4
65 
in
20 
5
Load 
x
length
55
kg 
I21 
lb 
x 
127 
1
mm 
5
00 
in
13
4 
0 
528
ilL 
rnv
0 
t 
6
hl
03
118
4 
65
FREE
LENGTH
UNIT 
mm
in
Fig 
BR 
J 
7 
Return
spring 
BRAKE
5
Check 
the 
brake 
disc
for 
distortion
6 
Check
the 
bore 
of 
the
wheel
cylinder 
for 
wear
sign
of 
rust 
and
damage
If 
clearance 
between
the
cylinder 
and 
the
piston
exceeds 
0 
15
mm 
0 
0059
in
replace 
them
Fig 
BR 
J 
8
Sectional 
view
of 
front 
wheel
cylinder
7 
When 
the
wheel
cylinder 
is
overhauled 
it 
is
recom
mended 
that
cups 
be
replaced 
even 
if
apparently 
they 
are
in
satisfactory 
conditions
Cups 
must 
be
replaced 
if
deformed 
due 
to
damage 
crack 
corrosion
smelling
andf 
or
aging
Reassembly 
and 
reinstallation
The 
rear
brake 
is
reassembled 
and 
reinstalled 
in 
reverse
sequence 
of
disassembly 
and 
removal 
However 
note 
the
following 
matters
When
assembling 
the 
wheel
cylinder 
be
sure 
to
apply
rubber
grease 
to 
the
piston
cup 
and
other 
rubber
parts
slightly
2 
When
installing 
the 
wheel
cylinder 
to 
the 
brake
disc
apply 
brake
grease 
to 
the
cylinder 
disc 
and
adjusting
plate 
sliding 
surfaces 
and 
to 
the 
wheel
cylinder 
lever
fulcrum
portion
sufficiently 
so 
that 
the 
wheel
cylinder
slides
smoothly
BR 
9 

BRAKE
CYLINDER 
SIDE
PISTON 
SIDE
COMPR 
ESSION
DECOMPRESSION
Movement
exceeding 
the
elastic
displacement 
is
released 
with
slipping 
on
the 
seal 
surface 
Returns 
in 
elastic
displacement 
of
the
seal
Fig 
BR 
21 
Piston
seal 
automatic
adjusting 
operation
Brake
pad
Replacement
1 
Jack
up 
front 
unit 
of
the 
vehicle 
and 
remove 
lhe
front
wheeL
2 
Remove
clip 
from 
the
retaining 
pin 
and
supporting
the 
brake
pad 
remove 
the
retaining 
pin 
and 
coil
spring
I
I 
Brake
pad
2
Retaining 
pin
I 
31 
Clip
Fig 
BR 
22
Removing 
retaining 
pin
3 
Unhook
the
hanger 
spring 
and 
withdraw 
the 
brake
pad 
and 
shim 
with 
a
pair 
of
pliers
BR 
ll 
Fig 
HR 
2
Withdrawing 
brake
pad 
and 
shim
Note 
When 
the 
brake
pad 
is 
removed 
do 
not
depress 
the
brake
pedal 
or 
otherwise 
the
piston 
will 
come 
out
Inspection
Clearance 
between 
the
brake
pad 
and 
rotor 
is
adjusted
automatically 
Check 
the 
brake
pad 
for 
wear
after 
the
first 
10 
000 
km 
6 
000
miles
driving 
and
every 
5 
000
km 
3 
000
miles 
thereafter
1
Clean 
the 
brake
pad 
with 
carbon 
tetrachloride 
or
gasoline
2 
When 
oil 
and 
or
grease 
is
heavily 
sticked 
on 
the
pad
or 
when 
deteriorated 
or 
deformed 
due 
to
overheating
replace 
the
pad 
with
a 
new 
one
3 
When 
thickness 
of 
the
friction 
material
pad 
is 
less
than 
1 
6 
mm 
0 
0630 
in
replace
Replace 
when 
total
pad 
thickness 
is
less 
than 
6 
1 
mm
0 
2402 
in
Note 
Replace
pads 
as 
a 
set
Replacement 
at
only 
one
position
may 
cause 
uneven 
brake 
effect 
It 
is
recommended 
that 
rotation 
of
pads 
be 
made
periodically
4 
Check 
the 
rotor 
Refer 
to 
Rotor
inspection
Reinstallation
1 
Clean 
the
calipers 
and
piston 
pad 
installing 
parts
Note 
Do 
not 
use 
mineral 
oil 
Be 
careful 
not 
to
apply 
oil
on 
the 
rotor
2
Depress 
the
piston 
into 
the
cylinder 
so 
that 
new
pad
can 
be 
installed 

CHASSIS
Fig 
BR 
24
Depression 
piston 
A
and 
B 
into
cylinder
Nota 
a 
Nota 
that 
brake 
fluid
may 
overflow 
from 
the
reservoir 
It 
is 
recommeooed 
that
operation 
be
carried 
out
by
loosening 
the 
breather 
to 
release
brake 
fluid
b 
The
piston 
can 
be
easily 
pushed 
in
by 
hand 
But
if
pushed
excessively 
the
groove 
of
piston 
goes
inside 
of 
seal 
as 
shown 
in
Figure 
BR 
25 
and 
the
seal 
will 
be
damaged 
When 
the
piston 
is
pushed
excessively 
into 
the
cylinder 
remove 
the 
brake
assembly 
disassemble 
it
push 
out 
the
piston 
to 
the
arrow 
direction 
as 
shown 
in
Figure 
BR 
25 
and
reassemble
r 
w
i
@
I
I
I
I
i
I
I
I
1
I 
1
1 
Piston
ieat
1 
2
I 
Normal
position 
I
Fig 
BR 
25 
Piston
pushing 
in
position
3
Install
pad 
and 
anti
squeal 
shim 
assemble
the
anti
squeal
spring 
and
retaining
pin 
and
secure 
them
with
clip 
ARROW
MARK
Fig 
BR 
26 
Arrow 
mark 
on 
shim
I
Install 
the 
shim
so 
that 
the 
arrow
mark
points 
the
rotor 
forward
rotating 
direction
2
Apply 
the 
coil
spring 
to
the
retaining
pin 
which 
is
distanced
from 
the 
air
bleeder
4
When 
the
pad 
is
installed
depress 
the 
brake
pedal
several 
times
so 
as 
to 
settle 
down 
the
pad 
in 
the
position
Caliper
assembly
Removal
L
Remove 
the 
brake
pad 
Refer 
to 
Pad 
re
placement
2
Disconnect 
the 
brake
tube 
from 
the 
wheel
cylinder
3
Remove
the 
strut
assembly 
and
knuckie 
arm 
instal
lation 
bolt
so 
as 
to
ease 
removal 
of
the
caliper
assembly
installation 
bolt
BR 
12 

BRAKE
Fig 
BR 
27
Removing 
strut
assembly 
and 
knuckle 
arm
installation 
bolt
4 
Remove 
the
caliper 
assembly 
installation
bolt 
and
separate 
it
from 
the
strut
assembly
Fig 
BR 
28
Removing 
caliper 
assembly 
instaUation 
bolt
Disassembly
I 
Remove
mud 
and 
other 
contaminations 
from
the
caliper 
assembly 
before
disassembly
2 
Drain
brake 
fluid 
from 
the 
wheel
cylinder
3
Loosen 
the 
air 
bleeder 
and
depress 
tha
pistons 
A
and 
B 
into 
the
cylinder 
Refer 
to 
Pad
replacement
4 
Secure 
the
yoke 
in 
a 
vise 
and
tap 
the
yoke 
head
with 
a 
hammer 
The
cylinder 
body 
can 
then
be
removed 
from 
the
yoke 
When
removing 
the
cylinder
body 
be 
careful 
not
to 
allow
the
piston 
A
coming 
out
from 
the
cylinder
BR 
13 
i 
c 
J
l 
l
7
I
0
I
I
i
I
f 
1
1
J
t 
1
Fig 
BR 
29
Tapping 
yoke 
head
5 
Remove 
the
bias
ring 
from 
the
piston 
A
6
Remove 
the
retaining 
rings 
and
boots
from 
the
pistons 
A 
and 
B
J
l
lj
7
fI
II 
l
j 
B
11 
I 
Retaining 
ring
121 
Boot
Fig 
BR 
30
Cylinder 
body 
and
piston
7
Depress 
and
remove 
the
piston 
from 
the
cylinder
8 
Remove 
the
pislon 
seal
from 
the
cylinder
Note 
Remove 
the
piston 
seal
carefully 
with
fingers 
so
that 
the
cylinder 
wall 
is 
not
damaged
9 
Remove 
the
yoke 
spring 
and
yoke 
bias
spring 
from
the
yoke
Inspection 
and
repair
Thoroughly 
clean 
all 
disassembled
parIs 
and 
check
them
for 
the
following 
items