
ST25
1
60000
HT6
1
000800
r
if
AT173
Fig
AT
107
Installing
side
plate
3
Install
orifice
check
valve
valve
spring
throttle
relief
valve
spring
and
steel
ball
in
valve
body
CHASSIS
Note
Install
check
valve
and
relief
spring
so
that
they
are
properly
positioned
in
valve
body
4
I
nstall
upper
and
lower
valves
See
Figure
AT
108
Tightening
torque
0
25
to
0
35
kg
m
1
8
to
2
5
ft
Ib
Reamer
bolt
tightening
torque
0
5
to
0
7
kg
m
3
6
to
5
1
ft
Ib
AT
48
A
t
ST25160000
HT61ooo800
AT174
Fig
AT
lOB
Installingualve
body
5
Install
oil
strainer
Tightening
torque
0
25
to
0
35
kg
m
1
8
to
2
5
ft
Ib

through
all
drive
positions
and
place
the
lever
in
park
P
position
In
this
inspection
the
car
must
be
placed
on
a
level
surface
The
amount
of
the
oil
varies
with
the
temperature
As
a
rule
the
oil
level
must
be
measured
after
its
tempera
ture
becomes
sufficiently
high
I
Fill
the
oil
to
the
line
H
The
difference
of
capacities
between
both
H
and
L
is
approximately
0
4
liter
7
8
U
S
pt
3
4
Imper
pt
and
therefore
take
care
not
to
fill
beyond
the
line
H
2
At
the
time
of
the
above
topping
up
and
changing
of
oil
care
should
be
taken
of
to
prevent
mixing
the
oil
with
dust
and
water
2
Inspecting
oil
condition
The
condition
of
oil
sticking
to
the
level
gauge
indicates
whether
to
over
haul
and
repair
the
transmission
or
look
for
the
defective
part
If
the
oil
has
deteriorated
into
a
varnish
like
quality
it
causes
the
con
trol
valve
to
stick
The
blackened
oil
gives
the
proof
of
the
burned
clutch
brake
band
etc
In
these
cases
the
transmission
must
be
replaced
Notes
a
In
oil
level
checking
use
special
paper
waste
to
handle
the
level
gauge
and
take
care
not
to
let
the
scraps
of
paper
and
cloth
tick
to
the
gauge
b
Insert
the
gauge
fully
and
take
it
out
quickly
before
splashing
oil
adheres
to
the
gauge
and
theu
observe
the
level
c
Use
automatic
transmission
fluid
having
DEXRON
iden
tIficatIon
only
in
the
3N71
B
automatic
transmission
d
Pay
atteutIon
because
the
oil
to
be
used
dIffers
from
that
i
used
in
the
Nissan
Full
Automatic
Transmission
3N7IA
Never
mix
the
oil
with
that
CHASSIS
Inspection
and
repair
of
oil
leakage
When
oil
leakage
takes
place
the
portion
near
the
leakage
is
covered
with
oil
presenting
difficulty
in
de
tecting
the
spot
Therefore
the
places
where
oil
seals
and
gaskets
are
equipped
are
enumerated
below
I
Converter
housing
The
rubber
ring
of
oil
pump
hous
ing
The
oil
eaI
of
oil
pump
housing
The
oil
seal
of
engine
crankshaft
The
bolts
of
converter
housing
to
case
2
Transmission
and
rear
extension
Junction
of
transmission
and
rear
extension
Oil
tube
connectors
Oil
pan
Oil
pressure
inspection
holes
Refer
to
Figure
AT
112
The
mounting
portion
of
vacuum
diaphragm
and
downshift
solenoid
Breather
and
oil
charging
pipe
Speedometer
pinion
sleeve
The
oil
seal
of
rear
extension
To
exactly
locate
the
place
of
oil
leakage
proceeds
as
follows
Place
the
vehicle
in
a
pit
and
by
sampling
the
leaked
oil
examine
whe
ther
it
is
the
torq
le
converter
oil
or
not
The
torque
converter
oil
assumes
color
like
red
wine
when
shipped
from
the
factory
so
it
is
ea
ily
distin
guished
from
engine
oil
or
gear
oil
Cleanly
wipe
off
the
leaking
oil
and
dust
and
detect
the
spot
of
oil
leakage
Use
nonflammable
organic
solvent
such
as
carbon
tetrachloride
for
wip
ing
Raise
the
oil
temperature
by
op
erating
the
engine
and
shift
the
lever
to
0
to
heighten
the
oil
pressure
The
spot
of
oil
leakage
will
then
be
found
more
easily
Note
A
the
oil
leakage
from
the
breather
does
not
take
place
except
when
running
at
high
speed
it
is
impossible
to
locate
the
spot
of
leakage
with
vehicle
stalled
AT
50
Checking
engine
idling
rprn
The
engine
idling
revolution
should
be
properly
adjusted
If
the
engine
revolution
is
too
low
the
engine
does
not
operate
smoothly
and
if
too
high
a
strong
shock
or
creep
develops
when
changing
over
from
N
to
D
or
R
Specified
idling
speed
650
rpm
at
D
position
800
rpm
at
N
position
Checking
and
adjusting
kick
down
switch
and
downshift
solenoid
When
the
kick
down
operation
is
not
made
properly
or
the
speed
chang
ing
point
is
too
high
check
the
kick
down
switch
downshift
solenoid
and
wiring
between
them
When
the
igni
tion
key
is
positioned
at
the
1st
stage
and
the
accelerator
pedal
is
depressed
deeply
the
switch
contact
should
be
closed
and
the
solenoid
should
click
If
it
does
not
click
it
indicates
a
defect
Then
check
each
part
with
the
testing
instruments
See
Figure
AT
I09
0
0
1
M
r
7
I
Y
ATl08
Fig
A
T
l
09
Downshift
solenoid
Note
Watch
for
oil
leakage
from
transmission
case

c
Inspection
and
adJu
Stmenf
trouble
first
check
the
linhge
f
no
1
i
jI
fect
is
found
in
the
lin1
age
check
of
manu
a
l
liiiJ
i
the
inhibitor
switch
Th
d
1F
aI
S
t
th
I
I
f
e
a
JU
i
J
u
epara
e
e
range
se
eet
ever
rom
Iy
important
ii
s3
ns
etion
of
oil
the
lower
shift
rod
and
turn
the
range
1
level
for
the
automatiC
tran
smission
select
lever
to
N
Therefore
great
care
should
be
exer
Note
In
the
position
N
the
slot
of
cised
because
defective
adjustment
will
the
manual
shaft
is
vertical
result
in
the
breakdown
of
the
trans
By
the
use
of
the
tester
check
the
two
bIack
yellow
BY
wires
from
the
inhibitor
switch
in
the
ranges
N
and
P
and
the
two
red
bIack
RB
wires
in
the
range
R
for
continuity
Turn
range
select
lever
to
both
directions
from
each
lever
set
position
and
check
each
continuity
range
It
is
normal
if
the
electricity
is
on
while
the
lever
is
within
an
angle
of
about
3
0
on
both
sides
from
each
lever
set
line
How
ever
if
its
continuity
range
is
obvi
ously
unequal
on
both
sides
the
adjustment
is
required
f
any
malfunction
is
found
un
screw
the
fastening
nut
of
the
range
selector
lever
and
two
fastening
bolts
of
the
switch
body
and
then
remove
the
machine
screw
under
the
switch
body
Adjust
the
manual
shaft
correct
ly
to
the
position
N
by
means
of
the
selector
lever
When
the
slot
of
the
shaft
becomes
vertical
the
detent
works
to
position
the
shaft
correctly
with
a
click
sound
Move
the
switch
slightly
aside
so
that
the
screw
hole
will
be
aligned
with
the
pin
hole
of
the
internal
rotor
combined
with
the
manual
shaft
and
check
their
alignment
by
inserting
a
1
5
0101
0
0591
in
diameter
pin
into
the
holes
If
the
alignment
is
made
correct
1
5ten
the
switch
body
with
the
bolts
pull
out
the
pin
and
tighten
up
the
screw
again
into
the
hole
and
fasten
the
selector
lever
as
before
Check
over
again
the
continuity
with
the
tester
If
the
malfunction
still
remains
replace
the
inhibitor
switch
mission
Inspection
Pull
the
selector
lever
toward
you
and
turn
it
so
far
as
p
to
1
range
where
clicks
will
be
felt
by
hand
This
is
the
detent
of
manual
valve
in
the
body
and
indicates
the
correct
posi
tion
of
the
lever
Inspect
whether
the
pointer
of
selector
dial
corresponds
to
this
point
and
also
whether
the
lever
comes
in
alignment
with
the
stepping
of
posi
tion
plate
when
it
is
released
Adjustment
This
procedure
can
be
accom
plished
by
referring
to
Removal
and
nstallation
Checking
and
adjusting
inhibitor
switch
The
inhibitor
switch
serves
to
light
the
reverse
lamp
in
the
range
R
of
the
transmission
operation
and
also
to
rotate
the
starter
motor
in
the
ranges
N
and
P
j
r@
I
If
r
f
B
@
I
Jt
@
@
c
v@
i
r
fji
AT109
1
Inhibitor
switch
2
Manual
shaft
3
Washer
4
Nut
5
Manual
plate
Fig
AT
II
0
Con
truction
of
inhibitor
witch
6
Washer
7
Nut
8
Inhibitor
switch
9
Range
select
lever
Check
whether
the
reverse
lamp
and
the
starter
motor
operate
normal
ly
in
these
ranges
If
there
is
any
t
ki
A
mm
ATIC
TRANSMISSION
STALL
TEST
The
purpose
of
this
test
is
to
check
the
transmission
and
engine
for
trou
ble
by
measuring
the
maximwn
num
bers
of
revolutions
of
the
engine
while
vehicle
is
held
in
a
stalled
condition
and
the
carburetor
is
in
full
throttle
operation
with
the
selector
lever
in
AT
51
rang
s
D
2
and
I
respectively
and
by
com
pairing
the
measured
re
sults
with
the
standard
values
Standard
stall
revolution
1
750
to
2
000
rpm
Components
to
be
tested
and
test
items
1
Clutches
brake
and
band
in
trans
mission
for
slipping
2
Torque
converter
for
function
3
Engine
for
overall
property
Stall
test
procedures
Before
testing
check
the
enigne
oil
and
torque
converter
oil
warm
up
the
engine
cooling
water
to
the
suitable
temperature
by
warming
up
ope
ration
at
1
200
rpm
with
the
selector
lever
in
the
range
P
for
several
minutes
and
warm
up
the
torque
converter
oil
to
the
suitable
temperature
60
to
IOOoC
140
to
2120F
1
Mount
the
engine
tachometer
at
a
location
that
allows
good
visibility
from
the
driver
s
seat
and
put
a
mark
on
specified
revolutions
on
the
meter
2
Secure
the
front
and
rear
wheels
completely
with
chocks
and
apply
the
hand
brake
Be
sure
to
depress
the
brake
pedal
firmly
with
the
left
foot
before
depressing
down
the
accelerator
pedal
3
Throw
the
selector
lever
into
the
range
D
4
Slowly
depress
the
accelerator
pedal
down
till
the
throttle
valve
is
fully
opened
Quickly
read
and
record
the
engine
revolution
when
the
engine
begins
to
rotate
steadily
and
then
release
the
accelerator
pedal
5
Turn
the
selector
lever
into
N
and
operate
the
enigne
at
approxi
mately
1
200
rpm
for
more
than
one
minute
to
cool
down
the
torque
con
verter
oil
and
coolant
6
Make
similar
stall
tests
in
the
ranges
2
I
and
R
Note
The
stall
test
operation
as
spec
ified
in
the
item
4
should
be
made
within
five
seconds
If
it
takes
too
long
the
oil
deterio
rates
and
the
clutches
brake

and
band
are
adversely
af
fected
Sufficient
cooling
time
should
be
given
between
each
test
for
the
four
ranges
0
2
I
and
R
Judgement
I
High
stall
revolution
more
than
standard
revolution
If
the
engine
revolution
in
staU
condition
is
higher
than
the
standard
values
it
indicates
that
one
or
more
clutches
in
the
transmission
are
slip
ping
and
therefore
nO
further
test
is
required
For
the
following
abnormalities
the
respective
causes
3re
presumed
High
rpm
in
all
ranges
Low
line
pre
ure
High
rpm
in
D
2
and
I
and
normal
rpm
in
R
Rear
clutch
slipping
High
pm
in
D
and
2
and
normal
rpm
in
lOne
way
clutch
slipping
High
rpm
in
R
only
Front
clutch
or
low
and
reverse
brake
slipping
To
determine
which
is
slipping
either
front
clutch
or
low
and
reverse
brake
a
road
test
is
needed
If
while
coasting
after
starting
with
the
lever
in
I
range
engine
braking
does
not
work
properly
it
is
deter
mined
the
low
and
reverse
brake
is
slipping
Otherwise
the
front
clutch
is
slipping
The
slipping
of
the
band
brake
is
difficult
to
ascertain
However
if
it
occurs
with
the
lever
in
2
range
the
enigne
revolution
increases
up
to
the
same
level
as
in
1st
speed
and
therefore
it
can
be
found
out
by
careful
observation
It
is
impossible
to
check
it
in
the
stall
test
Z
Standard
stall
revolution
If
the
enigne
revolution
in
stall
condition
is
within
the
standard
values
the
control
elements
are
nor
mally
operating
in
the
ranges
0
2
I
and
R
Also
the
engine
and
one
way
clutch
of
the
torque
converter
are
normal
in
perfonnance
and
operation
The
one
way
clutch
of
the
torque
Gear
shift
Propeller
shaft
rpm
D
D
1
840
to
2
340
D
DJ
3
340
to
3
840
DJ
D
3
460
to
2
960
D
0
1
790
to
1
290
D
D
330
to
830
D
OJ
l
720
to
2
220
DJ
D2
or
1
350
to
850
DJ
D
D
0
700
Max
I
I
1
860
to
1
360
CHASSIS
converter
however
sometimes
sticks
This
should
be
determined
in
the
road
test
3
Low
stall
revolution
less
than
standard
revolution
If
the
engine
revolution
in
stall
condition
is
lower
than
the
standard
values
it
indicates
that
the
engine
is
in
abnormal
condition
or
the
torque
con
verter
s
one
way
clutch
is
slipping
4
Other
I
If
the
accelerating
performance
is
poor
until
vehicle
speed
of
approxi
mately
50
km
h
30
MPH
is
attained
and
then
normal
beyond
that
speed
it
can
be
judged
that
the
torque
con
verter
s
one
way
dutch
is
slipping
2
If
the
torque
converter
s
one
way
clutch
sticks
vehicle
speed
can
not
exceed
approximately
80
km
h
Car
speed
at
gear
shift
Throttle
opening
mmHg
Kick
down
0
Half
throttle
200
Full
throttle
0
Minimum
throttle
450
I
50
MPH
in
the
road
test
In
such
a
case
the
torque
converter
oH
tempera
ture
rises
up
abnormally
and
s
o
s
pecial
care
is
required
13
If
the
transmission
does
not
operate
properly
in
all
vehicle
speeds
it
indicates
poor
engine
perfonnance
ROAD
TEST
An
accurate
knowledge
of
the
auto
matic
transmission
is
prerequisite
to
its
exact
diagnosis
by
a
road
test
It
is
recommended
to
prepare
a
diagnosis
guide
chart
in
which
are
written
the
standard
vehicle
speeds
for
each
stage
of
the
up
and
down
shiftings
Measured
vehicle
speeds
are
to
be
filled
in
the
adjoining
column
in
each
testing
Also
it
is
advisable
to
mount
a
stopper
for
positioning
the
throttle
opening
I
I
1
860
to
1
360
I
Reduce
the
speed
by
shifting
to
range
from
D
range
output
shaft
2
000
rpm
Note
Car
speed
can
be
calculated
by
the
following
fonnula
2
x
7r
x
r
x
Npx
60
v
RF
X
1
000
where
V
Car
speed
km
h
Np
Propeller
shaft
revolution
rpm
RF
Final
gear
ratio
r
Tire
effective
radius
m
11
The
ratio
of
circumference
of
a
circle
to
its
diameter
3
14
AT
52

Judgement
in
measurmg
line
pressure
I
Low
idling
line
pressures
in
the
ranges
D
2
loR
and
P
It
can
be
artributed
to
trouble
in
the
pressure
supply
system
or
too
low
output
of
power
caused
by
1
A
worn
oil
pump
2
An
oil
pressure
leakage
in
the
oil
pump
valve
body
or
case
3
A
sticking
regulator
valve
2
Low
idling
line
pressures
in
cer
tain
ranges
only
It
is
caused
pressumabIy
by
an
oil
leakage
in
the
devices
or
circuits
con
nected
to
the
relevant
ranges
1
When
there
is
an
oil
leakage
in
the
rear
clutch
and
governor
the
line
pressures
in
D
2
and
I
are
low
but
the
pressure
is
normal
in
R
2
When
an
oil
leakage
occurs
in
the
low
and
reverse
brake
circuit
the
line
pressures
in
R
and
p
are
low
but
the
pressure
is
normal
in
0
2
and
I
3
High
idling
line
pressures
It
is
presumed
to
be
caused
by
an
increased
vacuum
throttle
pressure
owing
to
a
leakage
in
the
vacuum
tube
or
diaphragm
or
by
an
increased
line
pressure
due
to
a
sticking
regulator
CHASSIS
valve
Vacuum
leakage
is
checked
by
di
reetly
measuring
the
negative
pressure
after
removing
the
vacuum
pipe
A
puncture
of
the
vacuum
dia
phragm
can
be
easily
ascertained
because
the
torque
converter
oil
is
absorbed
into
the
engine
and
the
exhaust
pipe
blows
up
the
white
smoke
4
Checking
items
when
the
line
pressure
is
increasing
In
trJs
checking
the
line
pressure
should
be
measured
with
vacuums
of
450
mmHg
and
0
mmHg
in
accordance
with
the
stall
test
procedure
test
procedure
1
If
the
line
pressures
do
not
increase
despite
the
vacuum
decrease
check
whether
the
vacuum
rod
is
incorporated
2
If
the
line
pressures
do
not
meet
the
standard
it
is
caused
mostly
by
a
sticking
pressure
regulating
valve
pres
sure
regulating
valve
plug
or
amptifier
TROUBLE
SHOOTING
CHART
Inspecting
items
1
Inspection
with
automatic
trans
mission
on
vehicle
J
AT
54
A
Oil
level
B
Range
selecr
linkage
C
Inhibitor
switch
and
wiring
D
Vacuum
diaphragm
and
piping
E
Downshift
solenoid
kick
down
switch
and
wiring
F
Engine
idling
rpm
G
Oil
pressure
throttle
H
Engine
stall
rpm
I
Rear
lubrication
J
Control
valve
manual
K
Governor
valve
L
Band
servo
M
Transmission
air
check
N
Oil
quantity
o
Ignition
switch
and
starter
motor
P
Engine
adjustment
and
brake
in
spection
2
Inspection
after
inspecting
auto
matic
transmission
on
vehicle
m
Rear
clutch
n
Front
clutch
q
Band
brake
r
Low
and
reverse
brake
s
Oil
pump
Leakage
of
oil
passage
u
One
way
clutch
of
torque
converter
v
One
way
clutch
of
transmission
w
Front
clutch
check
ball
x
Parking
linkage
y
Planetary
gear

CHASSIS
Trouble
shooting
guide
for
3N71B
Automatic
Transmission
Order
Test
item
Checking
Oil
level
gauge
2
Downshift
solenoid
3
ManuaIlinkage
4
Inhibitor
switch
5
Engine
idling
rpm
6
Vacuum
pressure
of
vacuum
pipe
7
Operation
in
each
range
8
Creep
of
vehicle
Stall
lest
Oil
pressure
before
testing
2
Stall
test
3
Oil
pressure
after
testing
Road
test
Slow
acceleration
Ist
2nd
2nd
3rd
2
Quick
acceleration
Ist
2nd
2nd
3rd
3
Kick
down
operation
3rd
2nd
or
2nd
1st
Procedure
Check
gauge
for
oil
level
and
leakage
before
and
after
each
test
Check
by
sound
whether
solenoid
operates
when
depressing
accelerating
pedal
fully
with
ignition
key
ON
Check
changing
conditions
into
P
R
N
D
2
and
I
ranges
by
moving
selector
lever
Check
whether
starter
operates
in
N
and
tp
ranges
only
and
whether
reverse
lamp
operates
in
R
range
only
Check
whether
idling
rpm
meet
standard
Checking
whether
vacuum
pressure
is
more
than
450
mmHg
in
idling
and
whether
it
decreases
with
increasing
rpm
Check
whether
transmission
engages
positively
by
shifting
N
o
D
N
2
N
I
and
N
R
range
while
idling
with
brake
applied
Check
whether
there
is
any
creep
in
D
2
I
and
R
ranges
2
1
and
R
range
Measure
line
pressures
in
D
while
idling
Measure
engine
rpm
and
line
pressure
in
D
2
I
and
R
ranges
during
fullthrallIe
operation
Notes
a
Temperature
of
torque
converter
oil
used
in
test
should
be
from
600
to
lOOoC
1400
to
2120F
i
e
sufficiently
warmed
up
but
not
overheated
b
For
cooling
oil
between
each
stall
test
for
D
2
1
and
R
ranges
idle
engine
i
e
rpm
at
about
1
200
rpm
for
more
than
1
minute
in
P
range
Measurement
time
must
not
be
more
than
5
secon
Same
as
the
item
I
Check
vehicle
speeds
and
engine
rpm
in
shifting
up
1st
2nd
range
and
2nd
J
3rd
range
while
running
with
lever
in
D
range
and
engine
vacuum
pressure
of
about
200
mmHg
Same
as
the
item
1
above
except
with
engine
vacuum
pressure
of
0
mmHg
i
e
in
position
just
before
kick
down
Check
whether
the
kick
down
operates
and
measure
the
time
delays
while
running
at
30
40
50
60
70
km
h
19
25
31
38
44
MPH
in
D
range
AT
58

CHASSIS
SERVICE
DATA
AND
SPECIFICATIONS
General
specifications
Torque
converter
Type
Stall
torque
ratio
Transmission
Type
Control
elements
Gear
ratio
Selector
positions
Oil
pump
Type
Number
of
pump
Oil
Capacity
Hydraulic
control
system
Lubrication
system
Cooling
system
Multiple
disc
clutch
Band
brake
Multiple
disc
brake
One
way
clutch
1st
lnd
3rd
Reverse
P
Park
R
Reverse
N
Neutral
D
Drive
1
lnd
lock
I
Lock
up
AT
60
Symmetrical3
element
I
stage
l
phase
torque
converter
coupling
2
0
I
3
speed
forward
and
one
speed
reverse
with
planetary
gear
train
1
I
I
I
2
458
1
458
1
000
2
182
The
transmission
is
placed
in
neutral
The
output
shaft
is
fixed
The
engine
can
be
started
Backward
running
The
transmission
is
in
neutral
The
engine
can
be
started
Up
or
downshifts
automatically
to
and
from
1st
lnd
and
top
Fixed
at
2nd
Fixed
at
low
or
downshifts
from
2nd
Internally
intermeslting
involute
gear
pump
Automatic
transmission
fluid
Dexron
type
5
5
liters
57
8
U
S
qts
47
8
Imp
qts
Approximately
1
7
liters
27
8
U
S
qts
2
3
8
Imp
qts
in
torque
converter
Controlled
by
detecting
the
negative
pressure
of
intake
manifold
and
the
revolution
speed
of
output
shaft
Forced
lubrication
by
an
oil
pwnp
Air
cooled

AUTOMATIC
TRANSMISSION
Specifications
and
adjustment
Automatic
transmission
assembly
Model
code
number
Torque
converter
assembly
Stamped
mark
on
the
TIC
Front
clu
tch
Number
of
drive
plate
Number
of
driven
plates
Clearance
Thickness
of
retaining
plate
Rear
clutch
Number
of
drive
plates
Number
of
driven
plate
Clearance
Thickness
of
retaining
plate
Low
reverse
brake
Number
of
drive
plates
Number
of
driven
plates
Clearance
Thickness
of
retaining
plate
Brake
band
Piston
size
Big
dia
Small
dia
Control
valve
assembly
Stamped
mark
on
trainer
Governor
assembly
Stamped
mark
on
governor
body
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
AT
61
x
0100
IO
C
3
3
1
6
to
1
8
0
0630
to
0
071
10
6
0
417
10
8
0
425
11
0
0
433
11
2
0
441
II
4
0
449
11
6
0
457
3
3
1
0
to
1
5
0
039
to
0
059
8
35
0
3287
3
3
0
80
to
1
05
0
0315
to
0
0413
15
8
0
622
16
0
0
630
16
2
0
638
16
4
0
646
16
6
0
654
16
8
0
661
64
2
520
44
I
732
E
35